A lead insertion system adapted to insert a lead into a glass tube includes a first robot on which a first gripper is mounted and a second robot on which a second gripper is mounted. The first gripper grips the glass tube and the second gripper grips the lead. The lead insertion system includes a flame heater heating the glass tube gripped by the first robot and the lead gripped by the second robot with a flame. The second robot inserts the lead into the glass tube held by the first robot with the lead heated by the flame and the glass tube heated and softened by the flame.

In a fabricating method for a quartz vial having a body part for containing a substance, a bottom part closing a lower end of the body part, a cylindrical neck part disposed at an upper end of the body part, a cylindrical mouth part disposed above the neck part and having an outer diameter larger than that of the neck part, and a tapered portion connecting the mouth part and the neck part to each other, outer peripheral surfaces of the tapered portion and the neck part are formed by shaving, and the body part that is separately fabricated is welded to the neck part. Thus, quartz vials having a predetermined shape can be mass-fabricated.

In a fabricating method for a quartz vial having a body part for containing a substance, a bottom part closing a lower end of the body part, a cylindrical neck part disposed at an upper end of the body part, a cylindrical mouth part disposed above the neck part and having an outer diameter larger than that of the neck part, and a tapered portion connecting the mouth part and the neck part to each other, outer peripheral surfaces of the tapered portion and the neck part are formed by shaving, and the body part that is separately fabricated is welded to the neck part. Thus, quartz vials having a predetermined shape can be mass-fabricated.

Methods for producing glass articles from laminated glass tubing include introducing the glass tubing to a converter. The glass tubing includes a core layer under tensile stress, an outer clad layer under, and an inner clad layer. The methods include forming a feature the glass article at a working end of the laminated glass tubing and separating a glass article from the working end of the laminated glass tubing, which may expose the core layer under tensile stress at the working end of the glass tubing. The method further comprises remediating the exposed portion of the core layer by completely enclosing the core layer in a clad layer. Systems for re-cladding the exposed portion of the core layer as well as glass articles made using the systems and methods are also disclosed.

A method for manufacturing a glass tube is disclosed that includes the step of forming a through hole in a tube wall of a glass tube with two ends including a first end and a second end, each having an opening, near the first end. The method further includes the step of forming a sealed portion by performing thermal processing on a predetermined portion of the glass tube between the first end and the through hole after the formation of the through hole.

A system for producing articles from glass tube includes a converter having a base with a plurality of processing stations and a turret moveable relative to the base. The turret indexes a plurality of holders for holding the glass tubes successively through the processing stations. The system further includes a thermal imaging system that includes a thermal imager coupled to the turret for movement with the turret. The thermal imaging system may also include a mirror coupled to the thermal imager and positioned to reflect infrared light from one of the plurality of holders to the thermal imager. The thermal imaging system may measure one or more characteristics of the glass tube during the conversion process. Processes for controlling the converter using the thermal imaging system to measure one or more process variables are also disclosed.

A method for shaping the mouth of a hollow precursor made of glass is provided, as well as glass produced thereby. The method includes heating the mouth of the hollow precursor; introducing a mandrel along a first direction into the mouth while the hollow precursor is rotating; and pressing shaping rollers along a second direction on an outside of the mouth while the hollow precursor is rotating with the mandrel in the mouth. The first and second directions are perpendicular to one another. The method can include moving the mandrel along second and/or third directions together or separate from expanding the mandrel along the second and third directions.

Methods for producing glass articles from laminated glass tubing include introducing the glass tubing to a converter. The glass tubing includes a core layer under tensile stress, an outer clad layer under, and an inner clad layer. The methods include forming a feature the glass article at a working end of the laminated glass tubing and separating a glass article from the working end of the laminated glass tubing, which may expose the core layer under tensile stress at the working end of the glass tubing. The method further comprises remediating the exposed portion of the core layer by completely enclosing the core layer in a clad layer. Systems for re-cladding the exposed portion of the core layer as well as glass articles made using the systems and methods are also disclosed.

A method of preparing a glass medical container is provided including the steps of providing a glass blank and forming a channel through a part of the glass blank, the channel being substantially free of tungsten or derivatives thereof. In a further aspect of the subject invention, a glass medical container is provided including a glass body having a channel extending through a part of the glass body, the channel being substantially free of tungsten or derivatives thereof. With the subject invention, tungsten or derivatives thereof can be generally or altogether completely avoided in glass medical containers.