A portion of a submerged combustion burner is disposed into a pressure vessel. The portion of the submerged combustion burner has a welded area that has a first microstructure defined by a first number of voids. The vessel is filled with an inert gas, pressurized, and heated. Pressurizing and heating operations are performed for a time and at a temperature and a pressure sufficient to produce a second microstructure in the welded area of the burner. The second microstructure is defined by a second number of voids less than the first number of voids.

A method of producing glass includes receiving unrefined molten glass in a stilling chamber of a stilling tank at a fluctuating flow rate. An intermediate pool of molten glass is held within the stilling chamber of the stilling tank and is heated therein by one or more non-submerged burners. Molten glass flows from the intermediate pool of molten glass to a transfer pool of molten glass held in a spout chamber of a feeding spout that is appended to the stilling tank. A molten glass feed can be drawn from the transfer pool of molten glass and delivered from the feeding spout at a controlled flow rate.

The present invention relates to a method for producing mineral material suitable for use as raw material in a glass melting method, comprising: supplying a main tank with a vitrifiable mixture of materials comprising recycling materials comprising organic matter; melting the vitrifiable mixture of materials in the main tank using submerged burners to obtain a melt; and introducing a solid oxidant into the melt.

A method of making glass is disclosed in which a flue gas that comprises water vapor is exhausted from a submerged combustion melter that is operated to discharge combustion products into a glass melt that results from the combustion of a mixture of hydrogen gas and an oxidant gas. Heat may be recovered from the exhausted flue gas to heat batch feedstock material fed to the melter, or water vapor in the exhausted flue gas may be condensed and returned to the melter for cooling purposes, or both. A glass-melting system is also disclosed that includes a submerged combustion melter, a batch feedstock material preheater in fluid communication with the submerged combustion melter and configured to heat batch feedstock material, a condenser in fluid communication with the batch feedstock material preheater, and a cooling water reservoir in fluid communication with the condenser and the submerged combustion melter.

A submerged combustion melter is arranged with a melting chamber, which may be cylindrical, and at least five submerged combustion burners.

Vitrified products are manufactured using a melt produced from batch materials comprising 35 to 100 w % man-made mineral fibers produced in a submerged combustion melter.

A submerged combustion melter includes a floor, a roof, and a sidewall structure connecting the floor and roof defining an internal space. A first portion of the internal space defines a melting zone, and a second portion defines a fining zone immediately downstream of the melting zone. One or more combustion burners in either the floor, roof, the sidewall structure, or any combination of these, are configured to emit the combustion gases from a position under a level of, and positioned to transfer heat to and produce, a turbulent molten mass of glass containing bubbles in the melting zone. The fining zone is devoid of combustion burners or other apparatus or components that would increase turbulence above that in the melting zone. The melter may include a treating zone that stabilizes or destabilizes bubbles and/or foam. Processes of using the melters are a feature of the disclosure.

The present invention relates to a process for producing a boron containing glass, comprising melting raw materials including boron compounds in a submerged combustion melter (11), withdrawing flue gases from said melter and recovering heat from said flue gases in appropriate heat recovery equipment prior to release into the environment.

A portion of a submerged combustion burner is disposed into a pressure vessel. The portion of the submerged combustion burner has a welded area that has a first microstructure defined by a first number of voids. The vessel is filled with an inert gas, pressurized, and heated. Pressurizing and heating operations are performed for a time and at a temperature and a pressure sufficient to produce a second microstructure in the welded area of the burner. The second microstructure is defined by a second number of voids less than the first number of voids.

A process and apparatus for manufacturing glass. A mixture of solid glass-forming materials comprising at least one fining agent are introduced into a doghouse located upstream of an elongated tank. The glass-forming materials are melted in the doghouse at a temperature at or above a fining-onset temperature of the at least one fining agent by application of heat from one or more submerged combustion burners. The resulting molten glass is relatively foamy and may comprise greater than 25 vol. % gas bubbles. The molten glass is directed from the doghouse into an upstream end of the tank where it is refined to produce molten glass having on average less than 20 seeds per ounce.