Patent classifications
C04B2/104
Method for the Thermal Treatment of Mineral Raw Materials
A method for the thermal treatment of mineral raw materials such as limestone or dolomite is shown and described, which includes at least the following steps of a. providing a mineral bulk material and a conductive material and b. placing the mineral bulk material and the conductive material into a kiln, generating an electromagnetic field inside the kiln, thermally treating the mineral bulk material in the kiln by means of electromagnetic excitation of the conductive material in the electromagnetic field, and removing the thermally treated mineral bulk material and the conductive material from the kiln. Using the method described, even large quantities of mineral bulk material can be efficiently converted.
Compositions, methods, and systems to form vaterite with magnesium oxide
Provided herein are compositions, methods, and systems comprising vaterite and magnesium oxide.
Methods and systems for forming vaterite from calcined limestone using electric kiln
Provided herein are zero carbon dioxide (CO.sub.2) emission processes and systems to carry out the processes, comprising a) calcining limestone in a cement plant in an electric kiln to form a mixture comprising calcium oxide and a first gaseous stream comprising clean carbon dioxide, wherein the clean carbon dioxide comprises no gaseous or non-gaseous components from combustion of fuel; b) treating the mixture comprising calcium oxide with a N-containing salt solution under one or more dissolution conditions to produce a first aqueous solution comprising calcium salt; and c) contacting the first aqueous solution with the first gaseous stream comprising clean carbon dioxide under one or more precipitation conditions to produce a precipitation material comprising vaterite, aragonite, calcite, or combinations thereof.
Direct gas capture systems and methods of use thereof
The present disclosure provides systems and methods that combine direct capture of one or more moieties from a gaseous mixture with one or both of calcium oxide production and power production. The systems and methods can utilize combinations of a capture unit, a regeneration unit, a calcination unit, a slaking unit, a heat exchange unit, a separation unit, and a power production unit. The present disclosure provides the ability to remove carbon dioxide and other moieties from air or other gaseous mixtures in a truly carbon negative manner by utilizing electricity from a power production unit that is operated in a carbon neutral or carbon negative manner and simultaneously provide useful products, such as calcium oxide and calcium hydroxide.
DIRECT GAS CAPTURE SYSTEMS AND METHODS OF USE THEREOF
The present disclosure provides systems and methods that combine direct capture of one or more moieties from a gaseous mixture with one or both of calcium oxide production and power production. The systems and methods can utilize combinations of a capture unit, a regeneration unit, a calcination unit, a slaking unit, a heat exchange unit, a separation unit, and a power production unit. The present disclosure provides the ability to remove carbon dioxide and other moieties from air or other gaseous mixtures in a truly carbon negative manner by utilizing electricity from a power production unit that is operated in a carbon neutral or carbon negative manner and simultaneously provide useful products, such as calcium oxide and calcium hydroxide.
Postponed onset of quicklime hydration
The present invention provides compositions and methods relative to controlling hydration onset of an alkaline earth metal oxide such as calcium oxide, comprising heating an inorganic alkaline earth metal oxide to sub-calcination temperatures in the presence of organic material comprising a carbohydrate, an amino-carboxylic acid, a hydroxycarboxylic acid, or a mixture thereof. Preferred treated particles comprise at least 40% and more preferably at least 80% by dry weight calcium oxide which is heated in the presence of ascorbic acid and a starch. Treated particles of the present invention manifest an unexpected, surprising hydration induction postponement behavior as demonstrated through calorimetric testing.
APPARATUS AND PROCESS FOR PRODUCTION OF BURNT LIME OR DOLOMITE
An apparatus for production of burnt lime or dolomite has: a shaft furnace having a preheating zone, a reaction zone, a separation zone and a cooling zone; a first feed apparatus for CO.sub.2 at the boundary of the separation zone to the reaction zone; a first removal apparatus at the boundary of the cooling zone to the separation zone; a second removal apparatus for CO.sub.2 at the start of the preheating zone; and at least one heating apparatus.
The shaft furnace also has a third removal apparatus for CO.sub.2 above the reaction zone; the third removal apparatus opens into the second removal apparatus outside the shaft furnace and upstream of the at least one heating apparatus; the second removal apparatus opens into the at least one heating apparatus; and the first feed apparatus is formed by the at least one heating apparatus for the shaft furnace.
Apparatus and Process For Calcining Feed Material
A process for calcining a feed material can include passing a solid particulate material through a burner or adjacent a burner for being pass through a flame formed by the burner to facilitate calcination of the material. The material can be emitted from the flame of the burner within a calciner for passing through a body of the calciner to an outlet for further calcination of the material so the material has a pre-selected residence time as it is passed through the flame and calciner to an outlet. The residence time can be 20 seconds to 30 seconds, 1-3 minutes, less than 5 minutes in some embodiments. Some embodiments can facilitate calcination of a CaCO.sub.3 material so the calcined solid material output from a calciner is comprised of Ca(OH).sub.2 (e.g. is mostly Ca(OH).sub.2, is over 90 weight percent Ca(OH).sub.2, etc.).
System and process for oxy-fuel calcination of lime-bearing sludge
The disclosure generally provides a modification of a calcination process of lime bearing sludge in such a way that the flue gas generated by the calcination process contains primarily carbon dioxide and water vapor along with only minor amounts of other gaseous species. Such a flue gas can be treated by standard industrial gas scrubbing and purification processes to remove residual particulate solids, to condense and remove the water vapor as liquid water, and further treatment to produce essentially pure carbon dioxide. The resulting product may be used for purposes that do not involve a net emission of carbon dioxide to the atmosphere, thereby reducing environmental harm. Such purified carbon dioxide may be used in industry for enhanced oil recovery (EOR) processes, synthetic fuels production, carbonated beverage production, pharmaceutical production, or other beneficial uses.
Direct-fired inclined counterflow rotary kilns and use thereof
Method of operating a long direct-fired inclined counterflow rotary kiln for the thermal treatment of material and counterflow rotary kiln adapted for same, whereby material to be treated is introduced into the kiln at the inlet end and treated material is evacuated from the kiln at the outlet end, whereby a main combustion zone extends inside the kiln over a distance of to of the internal length L.sub.int of the kiln, whereby a supplementary combustion zone in which supplementary combustion takes place with an oxygen-rich oxidant extends inside the kiln over a distance from the inlet end of at most of the internal length L.sub.int, and whereby no combustion takes place in a heat exchange zone located between the main combustion zone and the supplementary combustion zone.