Various examples related to portland cement manufacturing using municipal solid waste incineration (MSWI) ash are provided. In one example, a method includes providing a raw kiln feed including MSWI to a kiln, forming ash-amended clinker (ACK) by heating the raw kiln feed in the kiln, and preparing ash-amended cement (AAC) from the ACK. The MSWI bottom ash can make up about 5% by mass or less of the raw kiln feed. The ACK can have a chemical composition that meets ASTM C150/ASTM C595, and the AAC can include arsenic, barium, copper, and lead consistent with defined Soil Cleanup Target Levels. In another example, a system includes a kiln, a kiln feed system that supplies raw kiln feed including MSWI bottom ash to the kiln, and a finish mill that grinds ACK formed by heating the raw kiln feed in the kiln to form AAC.

Disclosed herein are a lightweight geopolymer foam with low thermal conductivity and a manufacturing method therefor in which coal bottom ash and fly ash are used together as materials for the geopolymer foam and silica fume is added to a mixed solution of an alkali activator and sodium hydroxide. The geopolymer foam can be utilized for improving insulation performance and safety for a structure constructed with eco-friendly cement.

A cementitious multi-component mortar system contains granulated blast-furnace slag and an alkali-silicate-based initiator component, and can be used for the chemical fastening of anchoring elements in mineral substrates. The alkali-silicate-based initiator component is particularly suitable for the chemical fastening of galvanized anchoring elements.

A cementitious multi-component mortar system contains granulated blast-furnace slag and an alkali-silicate-based initiator component, and can be used for the chemical fastening of anchoring elements in mineral substrates. The alkali-silicate-based initiator component is particularly suitable for the chemical fastening of galvanized anchoring elements.

A method may include comprising: defining engineering parameters of a proposed cement slurry, the engineering parameters comprising at least a compressive strength requirement, a density requirement, a storage time requirement, and a thickening time requirement; selecting, based at least in part on a model of compressive strength, a model of storage time, and the density requirement, at least a cement and mass fraction thereof, at least one supplementary cementitious material and mass fraction thereof, and a water and mass fraction thereof, such that a set cement formed from the cement, the at least one supplementary cementitious material, and the water meets or exceeds the compressive strength requirement and the density requirement; selecting, based at least in part on a model of thickening time, an accelerator and mass fraction thereof; and preparing a cement slurry comprising the cement and mass fraction thereof, the at least one supplementary cementitious material and mass fraction thereof, the water and mass fraction thereof, and the cement retarder and mass fraction thereof.

A method may include comprising: defining engineering parameters of a proposed cement slurry, the engineering parameters comprising at least a compressive strength requirement, a density requirement, a storage time requirement, and a thickening time requirement; selecting, based at least in part on a model of compressive strength, a model of storage time, and the density requirement, at least a cement and mass fraction thereof, at least one supplementary cementitious material and mass fraction thereof, and a water and mass fraction thereof, such that a set cement formed from the cement, the at least one supplementary cementitious material, and the water meets or exceeds the compressive strength requirement and the density requirement; selecting, based at least in part on a model of thickening time, an accelerator and mass fraction thereof; and preparing a cement slurry comprising the cement and mass fraction thereof, the at least one supplementary cementitious material and mass fraction thereof, the water and mass fraction thereof, and the cement retarder and mass fraction thereof.

A method of designing a cement slurry may include: (a) selecting at least a cement and concentration thereof, water and concentration thereof, and, optionally, at least one supplementary cementitious material and a concentration thereof, such that a cement slurry comprising the cement, the water, and, if present, the at least one supplementary cementitious material, meet a density requirement; (b) calculating a thickening time of the cement slurry using a thickening time model; (c) comparing the thickening time of the cement slurry to a thickening time requirement, wherein steps (a)-(c) are repeated if the thickening time of the cement slurry does not meet or exceed the thickening time requirement, wherein the selecting comprises selecting different concentrations and/or different chemical identities for the cement and/or the supplementary cementitious material than previously selected, or step (d) is performed if the thickening time of the cement slurry meets or exceeds the thickening time requirement; and preparing the cement slurry.

A method of designing a cement slurry may include: (a) selecting at least a cement and concentration thereof, water and concentration thereof, and, optionally, at least one supplementary cementitious material and a concentration thereof, such that a cement slurry comprising the cement, the water, and, if present, the at least one supplementary cementitious material, meet a density requirement; (b) calculating a thickening time of the cement slurry using a thickening time model; (c) comparing the thickening time of the cement slurry to a thickening time requirement, wherein steps (a)-(c) are repeated if the thickening time of the cement slurry does not meet or exceed the thickening time requirement, wherein the selecting comprises selecting different concentrations and/or different chemical identities for the cement and/or the supplementary cementitious material than previously selected, or step (d) is performed if the thickening time of the cement slurry meets or exceeds the thickening time requirement; and preparing the cement slurry.

A method of designing a cement slurry comprising: (a) selecting at least a cement and concentration thereof, a water and concentration thereof, and one or more chemical additives concentration thereof such that a cement slurry formed from the cement, one or more chemical additives, and the water meet a density requirement; (b) calculating a thickening time of the cement slurry at the wellbore temperature using a thickening time model; (c) comparing the thickening time of the cement slurry to a thickening time requirement and performing steps (a)-(c) if the thickening time of the cement slurry does not meet or exceed the thickening time requirement, wherein the step of selecting comprises selecting different concentrations and/or different chemical identities for the cement and/or one or the more chemical additives than previously selected, or performing step (d) if the thickening time of the cement slurry meets or exceeds the thickening time requirement; and (d) preparing the cement slurry.

A method of designing a cement slurry comprising: (a) selecting at least a cement and concentration thereof, a water and concentration thereof, and one or more chemical additives concentration thereof such that a cement slurry formed from the cement, one or more chemical additives, and the water meet a density requirement; (b) calculating a thickening time of the cement slurry at the wellbore temperature using a thickening time model; (c) comparing the thickening time of the cement slurry to a thickening time requirement and performing steps (a)-(c) if the thickening time of the cement slurry does not meet or exceed the thickening time requirement, wherein the step of selecting comprises selecting different concentrations and/or different chemical identities for the cement and/or one or the more chemical additives than previously selected, or performing step (d) if the thickening time of the cement slurry meets or exceeds the thickening time requirement; and (d) preparing the cement slurry.