C04B7/43

METHOD OF MANUFACTURING INORGANIC BINDER BY REDUCTION FURNACE SLAG AND CURED SOLID MANUFACTURED BY THE METHOD

A method of manufacturing inorganic binder by reduction furnace slag includes a raw material preparation step, a stirring step, a maintaining step and a drying step. The raw material preparation step is to provide a powder mixture containing 30 wt % to 55 wt % of reduction furnace slag, and 45 wt % to 70 wt % of glass powder. The stirring step is to place the powder mixture in a mixing tank, and add an alkali activator to the mixing tank to stir and react to form mixed slurry. The alkali equivalent (AE) of the mixed slurry is 2% to 7%, and the water-binder ratio is 0.25 to 0.4. The maintaining step is to place the mixed slurry in a high-temperature and high pressure maintaining environment for a maintaining time to get a binder. The drying step is to dry the binder.

SYSTEMS AND METHODS OF CARBON CAPTURE FROM CEMENT PRODUCTION PROCESS
20230192543 · 2023-06-22 ·

Embodiments described herein relate to capturing and sequestering CO.sub.2 emissions from the cement production process with the potential to produce carbon-negative cement. Methods described herein can include contacting calcium oxide (CaO) with ambient air at a carbonation station to form a first stream of calcium carbonate, combining the first stream of calcium carbonate with a second stream of calcium carbonate in a calciner to form a combined stream of calcium carbonate, and applying heat to the calciner to decompose the combined stream of calcium carbonate into a stream of calcium oxide and a CO.sub.2 stream. The method further includes sequestering the CO.sub.2 stream, dividing the stream of calcium oxide into a first calcium oxide stream and a second calcium oxide stream, feeding the first stream of calcium oxide to the carbonation station, and feeding the second stream of calcium oxide to a kiln to produce a clinker.

AMORPHOUS LOW-CALCIUM CONTENT SILICATE HYDRAULIC BINDERS AND METHODS FOR THEIR MANUFACTURING

The invention relates to a hydraulic binder consisting essentially in a hydraulically active amorphous calcium silicate phase, having in its constitution less than 20% in weight of a crystalline material. The said hydraulically active amorphous calcium silicate phase is a continuous matrix that may contain embedded fractions of crystalline material, being the overall C/S molar ratio of this hydraulic binder comprised between 0.8 and 1.25. The crystalline fraction of this material is essentially composed by wollastonite in both of its polymorphic structures, α and β. Furthermore, the invention relates to methods of producing the hydraulic binder by liquefying the raw materials, in a specified C/S molar ratio, followed by fast cooling to room temperature. Finally, the invention relates to a building material made by setting the binder or a mixture containing this binder with water and subsequent hardening. The invention enables the production of a hydraulic binder with a significant reduction of CO2 emissions, when compared to OPC clinker, by reducing the amount of limestone in the raw materials while obtaining competitive overall values of compressive strength of the hardened material.

AMORPHOUS LOW-CALCIUM CONTENT SILICATE HYDRAULIC BINDERS AND METHODS FOR THEIR MANUFACTURING

The invention relates to a hydraulic binder consisting essentially in a hydraulically active amorphous calcium silicate phase, having in its constitution less than 20% in weight of a crystalline material. The said hydraulically active amorphous calcium silicate phase is a continuous matrix that may contain embedded fractions of crystalline material, being the overall C/S molar ratio of this hydraulic binder comprised between 0.8 and 1.25. The crystalline fraction of this material is essentially composed by wollastonite in both of its polymorphic structures, α and β. Furthermore, the invention relates to methods of producing the hydraulic binder by liquefying the raw materials, in a specified C/S molar ratio, followed by fast cooling to room temperature. Finally, the invention relates to a building material made by setting the binder or a mixture containing this binder with water and subsequent hardening. The invention enables the production of a hydraulic binder with a significant reduction of CO2 emissions, when compared to OPC clinker, by reducing the amount of limestone in the raw materials while obtaining competitive overall values of compressive strength of the hardened material.

BUILDING MATERIALS FROM AN AQUEOUS SOLUTION
20170341982 · 2017-11-30 ·

A method of making building materials from an aqueous solution includes receiving the aqueous solution with dissolved ions and increasing a pH of the aqueous solution so the dissolved ions precipitate from the aqueous solution as salt. The method also includes collecting the salt precipitated from the aqueous solution and forming the building materials from the salt.

INSTALLATION FOR THE THERMAL TREATMENT OF DISPERSIBLE RAW MATERIAL, AND METHOD FOR OPERATING SUCH AN INSTALLATION

An installation for thermal treatment of free-floating raw material, in particular cement raw meal and/or mineral products, may include a riser line through which hot gases can flow. The riser line has at least one fuel inlet for introducing fuel into the riser line. The riser line has at least one raw meal inlet for introducing raw meal into the riser line, which raw meal inlet is arranged upstream of the fuel inlet in a flow direction of gas inside the riser line. Further, a method for thermal treatment of free-floating raw material may involve introducing fuel via a fuel inlet into a riser line for guiding hot gases and introducing raw meal into the riser line. The raw meal is introduced into the riser line upstream of the fuel inlet in the flow direction.

Cementitious reagents, methods of manufacturing and uses thereof

Described are cementitious reagent materials produced from globally abundant inorganic feedstocks. Also described are methods for the manufacture of such cementitious reagent materials and forming the reagent materials as microspheroidal glassy particles. Also described are apparatuses, systems and methods for the thermochemical production of glassy cementitious reagents with spheroidal morphology. The apparatuses, systems and methods makes use of an in-flight melting/quenching technology such that solid particles are flown in suspension, melted in suspension, and then quenched in suspension. The cementitious reagents can be used in concrete to substantially reduce the CO.sub.2 emission associated with cement production.

Compositions, methods, and systems to form vaterite with magnesium oxide
11667567 · 2023-06-06 · ·

Provided herein are compositions, methods, and systems comprising vaterite and magnesium oxide.

Method for using the waste heat from a plant for producing cement and plant for producing cement
09725362 · 2017-08-08 · ·

A method for using waste heat from a cement producing plant, wherein heat of a process gas is used through a heat exchanger, which comprises a sequence of cyclones, for heating raw mix. A cement producing plant having at least one calcinator and at least one heat exchanger, which comprises a series of cyclones for heating raw mix. The process gas is removed at the outlet of the calcinator and/or at the gas-side outlet of the first cyclone in the heat exchanger in the direction of gas flow and, once the heat has been removed in a steam vessel, the cooled process gas is fed back into the second cyclone or third cyclone in the heat exchanger in the direction of gas flow. The heat taken from the process can be used for the further heating of unrecovered heat which can thereby be more efficiently converted into electrical energy.

OXY-CALCINATION PROCESS

Method and installation for calcining cement raw meal in a calciner whereby fuel and a calciner oxidant having an oxygen content of at least 30% vol are introduced into the calciner so as to generate either an oxidant-lean zone or a fuel-lean zone in the calciner located between the lowermost fuel inlet level and the lowermost oxidant inlet level of the calciner, between 50% and 100% by weight of the raw meal being supplied to the calciner upstream of and/or within the oxidant-lean, respectively the fuel-lean zone.