The invention relates to a composition for forming a casting mold, the composition containing heat-resistant inorganic particles; a waterglass-based binder; a surfactant; a silicon-containing compound; activated carbon powder and grain; and water; and the silicon-containing compound contains at least one of metal silicon and ferrosilicon.

Bentonite-based grout fluids and methods of using the grout fluids are provided. A method of using a grout fluid includes placing a geothermal conduit in at least one hole in the earth, providing a grout fluid consisting essentially of water and a bentonite-based grout, wherein the bentonite-based grout consists essentially of calcium carbonate, a bentonite, one or more grout-setting modifiers, and one or more thermally conductive materials, introducing the grout fluid into a space between the geothermal conduit and sidewalls of the at least one hole so that the grout fluid is in contact with the geothermal conduit, and after introducing the grout fluid, allowing the grout fluid to set to fix the geothermal conduit to the at least one hole, wherein after setting, the grout fluid has a hydraulic conductivity of between about 1×10.sup.−7 cm/s and about 1×10.sup.−9 cm/s.

Bentonite-based grout fluids and methods of using the grout fluids are provided. A method of using a grout fluid includes placing a geothermal conduit in at least one hole in the earth, providing a grout fluid consisting essentially of water and a bentonite-based grout, wherein the bentonite-based grout consists essentially of calcium carbonate, a bentonite, one or more grout-setting modifiers, and one or more thermally conductive materials, introducing the grout fluid into a space between the geothermal conduit and sidewalls of the at least one hole so that the grout fluid is in contact with the geothermal conduit, and after introducing the grout fluid, allowing the grout fluid to set to fix the geothermal conduit to the at least one hole, wherein after setting, the grout fluid has a hydraulic conductivity of between about 1×10.sup.−7 cm/s and about 1×10.sup.−9 cm/s.

Methods and apparatus are disclosed for producing seeds that are transformed into hollow spheres. A seed includes a core and a coating. Upon heating, the coating becomes viscous and expands responsive to an internal gas pressure created by the core. Example applications for the seeds and/or cores are disclosed, including bricks and other construction materials having the hollow spheres incorporated therein.

Methods and apparatus are disclosed for producing seeds that are transformed into hollow spheres. A seed includes a core and a coating. Upon heating, the coating becomes viscous and expands responsive to an internal gas pressure created by the core. Example applications for the seeds and/or cores are disclosed, including bricks and other construction materials having the hollow spheres incorporated therein.

A cement plug is for plugging an annular region between a first casing and a second casing in a well. A method includes: perforating the first casing to open a flow path to the annular region; providing a magnetorheological cementitious slurry; inducing a magnetic field for affecting the physical properties of the magnetorheological cementitious slurry and for defining a lower boundary for the cement plug; feeding the magnetorheological cementitious slurry into the annular region through a perforation in the first casing; and impeding the mobility of the magnetorheological cementitious slurry in the annular region by exposing it to the magnetic field such that the magnetorheological cementitious slurry may consolidate substantially at the lower boundary without the need for a base device in the annular region.

A cement plug is for plugging an annular region between a first casing and a second casing in a well. A method includes: perforating the first casing to open a flow path to the annular region; providing a magnetorheological cementitious slurry; inducing a magnetic field for affecting the physical properties of the magnetorheological cementitious slurry and for defining a lower boundary for the cement plug; feeding the magnetorheological cementitious slurry into the annular region through a perforation in the first casing; and impeding the mobility of the magnetorheological cementitious slurry in the annular region by exposing it to the magnetic field such that the magnetorheological cementitious slurry may consolidate substantially at the lower boundary without the need for a base device in the annular region.

A process for making a layered multi-material structural element having controlled mechanical failure characteristics. The process includes the steps of: supplying a cementitious layer and forming a polymer layer on the cementitious layer by additive manufacture such that the polymer layer has a first thickness and the cementitious layer has a second thickness, wherein the polymer layer comprises a polymer and the cementitious layer comprises a cementitious material; and allowing the polymer from the polymer layer to suffuse into the cementitious layer for a period of time to obtain a suffused zone in the cementitious layer such that the suffused zone has a third thickness that is less than half the second thickness.

A process for making a layered multi-material structural element having controlled mechanical failure characteristics. The process includes the steps of: supplying a cementitious layer and forming a polymer layer on the cementitious layer by additive manufacture such that the polymer layer has a first thickness and the cementitious layer has a second thickness, wherein the polymer layer comprises a polymer and the cementitious layer comprises a cementitious material; and allowing the polymer from the polymer layer to suffuse into the cementitious layer for a period of time to obtain a suffused zone in the cementitious layer such that the suffused zone has a third thickness that is less than half the second thickness.

Compositions and methods for producing materials for construction and for dust control utilizing enzyme producing cells, an amount of a nitrogen source such as urea, and an amount of calcium such as calcium chloride. Calcium contributes to the formation of calcium carbonate which creates a solid structure, layer or shield. One or more compositions containing components of the invention can be sprayed or otherwise applied to surfaces for erosion control, foundation support, prevention of sink hole formation, prevention of dust formation, or other applications. Ammonia, water and other by-products of the process can be recycled and re-utilized for the same or other purposes including, for example, as fertilizers and energy sources, or independently fermented from selectively cultivated microorganisms.