The present invention relates to a process for producing silica-based thermal insulation moulded body comprising at least 50% by weight of synthetic amorphous silica and not more than 50% by weight of natural silica with a specified particle size, thermal insulation moulded body obtainable by this process and the use thereof for thermal and/or acoustic insulation.

A method, comprising contacting a plurality of petroleum-derived materials, optionally that comprise plastic in the form of a seal, wire or cable jacket, floor covering, filter, vehicle part, or any combination thereof, with a lipid composition comprising fatty acid moieties to produce an agglomerate, wherein from about 9 wt % to about 40 wt % of the fatty acid moieties are saturated, and wherein at least about 0.5 wt % of the fatty acid moieties are monounsaturated. Further, an apparatus for producing an extrudate from petroleum-derived materials is comprising: (a) a pre-extrusion mixer for contacting a plurality of petroleum-derived materials with a lipid composition comprising fatty acid moieties and a filler to produce a composite, having one or more inlets for receiving the petroleum-derived materials, the lipid composition, and the filler, and an outlet for discharging the composite; and (b) an extruder in fluid communication with the outlet of the pre-extrusion mixer.

A method, comprising contacting a plurality of petroleum-derived materials, optionally that comprise plastic in the form of a seal, wire or cable jacket, floor covering, filter, vehicle part, or any combination thereof, with a lipid composition comprising fatty acid moieties to produce an agglomerate, wherein from about 9 wt % to about 40 wt % of the fatty acid moieties are saturated, and wherein at least about 0.5 wt % of the fatty acid moieties are monounsaturated. Further, an apparatus for producing an extrudate from petroleum-derived materials is comprising: (a) a pre-extrusion mixer for contacting a plurality of petroleum-derived materials with a lipid composition comprising fatty acid moieties and a filler to produce a composite, having one or more inlets for receiving the petroleum-derived materials, the lipid composition, and the filler, and an outlet for discharging the composite; and (b) an extruder in fluid communication with the outlet of the pre-extrusion mixer.

Provided is a fiber material for cement reinforcement, configured such that a resin A containing an isocyanate compound as a constituent component is present inside a fiber bundled body, and a resin B containing an epoxy resin as a constituent component is present on a surface of the fiber bundled body. Further, it is preferable that the resin A contains a polyol or an epoxy compound as a constituent component in addition to the isocyanate compound, the resin B contains an acrylic-modified epoxy resin or a bisphenol-A epoxy resin as a main component, the fiber bundled body has a tensile strength of 7 cN/dtex or more, and the fiber bundled body includes 50 to 3,000 single fibers. The invention is also addressed to a concrete or mortar molded article using the above fiber material for reinforcement.

Provided is a fiber material for cement reinforcement, configured such that a resin A containing an isocyanate compound as a constituent component is present inside a fiber bundled body, and a resin B containing an epoxy resin as a constituent component is present on a surface of the fiber bundled body. Further, it is preferable that the resin A contains a polyol or an epoxy compound as a constituent component in addition to the isocyanate compound, the resin B contains an acrylic-modified epoxy resin or a bisphenol-A epoxy resin as a main component, the fiber bundled body has a tensile strength of 7 cN/dtex or more, and the fiber bundled body includes 50 to 3,000 single fibers. The invention is also addressed to a concrete or mortar molded article using the above fiber material for reinforcement.

A composite material and process for forming composite material. The composite material comprises a quantity of plastinated plant distributed within a matrix material. The process comprises separating a plant material into plant fibers plastinating the plant fibers and combining the plastinated plant fibers with a matrix material. The plant fibers may be selected form the group consisting of bamboo, hemp and flax. The plant fibers may be formed by crushing a portion of a plant. The matrix material may comprise Polyethylene Terephthalate (PET). The PET may be shredded and heated. The heated composite material may be formed into rebar and be arranged in a pattern within a concrete slurry.

A composite material and process for forming composite material. The composite material comprises a quantity of plastinated plant distributed within a matrix material. The process comprises separating a plant material into plant fibers plastinating the plant fibers and combining the plastinated plant fibers with a matrix material. The plant fibers may be selected form the group consisting of bamboo, hemp and flax. The plant fibers may be formed by crushing a portion of a plant. The matrix material may comprise Polyethylene Terephthalate (PET). The PET may be shredded and heated. The heated composite material may be formed into rebar and be arranged in a pattern within a concrete slurry.

The invention generally relates to a method of making a plastic aggregate, and its use to make concrete products. The aggregate is formed by providing a granulated waste plastic material, introducing the granulated waste plastic material into an extruder having a die, the die having a ratio of die nozzle open area to die land area of about 1:10 to about 1:40, and extruding the granulated waste plastic material through the extruder to generate an extruded plastic aggregate. The method can include the presence of controlled cooling, the addition of additives and treatment of the surface of the aggregate to produce a desired aggregate that can be used to make a concrete product with desired properties, such as compressive strength and weight.

The invention generally relates to a method of making a plastic aggregate, and its use to make concrete products. The aggregate is formed by providing a granulated waste plastic material, introducing the granulated waste plastic material into an extruder having a die, the die having a ratio of die nozzle open area to die land area of about 1:10 to about 1:40, and extruding the granulated waste plastic material through the extruder to generate an extruded plastic aggregate. The method can include the presence of controlled cooling, the addition of additives and treatment of the surface of the aggregate to produce a desired aggregate that can be used to make a concrete product with desired properties, such as compressive strength and weight.

Composite fibers and methods of manufacturing composite fibers for the reinforcement of concrete are provided. The composite fibers include fibers and a polymeric coating. The composite fibers have a length of about 10 mm to about 80 mm and an equivalent diameter from about 0.3 mm to about 2 mm. A method for reinforcing concrete using the composite fibers is further provided.