It has been unexpectedly discovered that the addition of a natural or other pozzolan to non-spec fly ash significantly improves the properties of the non-spec fly ash to the extent it can be certified under ASTM C618 and AASHTO 295, as either a Class F or Class C fly ash. The natural pozzolan may be a volcanic ejecta, such as pumice or perlite. Other pozzolans may also be used for this beneficiation process. Many pozzolans are experimentally tested and may be used to beneficiate non-spec fly ash into certifiable Class F fly ash. Additionally, this disclosure provides a method of converting a Class C fly ash to a more valuable Class F fly ash. This discovery will extend diminishing Class F fly ash supplies and turn non-spec fly ash waste streams into valuable, certified fly ash pozzolan which will protect and enhance concrete, mortars and grouts.

It has been unexpectedly discovered that the addition of a natural or other pozzolan to non-spec fly ash significantly improves the properties of the non-spec fly ash to the extent it can be certified under ASTM C618 and AASHTO 295, as either a Class F or Class C fly ash. The natural pozzolan may be a volcanic ejecta, such as pumice or perlite. Other pozzolans may also be used for this beneficiation process. Many pozzolans are experimentally tested and may be used to beneficiate non-spec fly ash into certifiable Class F fly ash. Additionally, this disclosure provides a method of converting a Class C fly ash to a more valuable Class F fly ash. This discovery will extend diminishing Class F fly ash supplies and turn non-spec fly ash waste streams into valuable, certified fly ash pozzolan which will protect and enhance concrete, mortars and grouts.

What are described are a process for producing an insulating product for the refractory industry or an insulating material as intermediate for production of such a product, and a corresponding insulating material/insulating product. Likewise described are the use of a matrix encapsulation process in the production of an insulating product for the refractory industry and a corresponding insulating product and/or an insulating material as intermediate for production of such a product.

What are described are a process for producing an insulating product for the refractory industry or an insulating material as intermediate for production of such a product, and a corresponding insulating material/insulating product. Likewise described are the use of a matrix encapsulation process in the production of an insulating product for the refractory industry and a corresponding insulating product and/or an insulating material as intermediate for production of such a product.

It has been unexpectedly discovered that the addition of a natural or other pozzolan to non-spec fly ash significantly improves the properties of the non-spec fly ash to the extent it can be certified under ASTM C618 and AASHTO 295, as either a Class F or Class C fly ash. The natural pozzolan may be a volcanic ejecta, such as pumice or perlite. Other pozzolans may also be used for this beneficiation process. Many pozzolans are experimentally tested and may be used to beneficiate non-spec fly ash into certifiable Class F fly ash. Additionally, this disclosure provides a method of converting a Class C fly ash to a more valuable Class F fly ash. This discovery will extend diminishing Class F fly ash supplies and turn non-spec fly ash waste streams into valuable, certified fly ash pozzolan which will protect and enhance concrete, mortars and grouts.

It has been unexpectedly discovered that the addition of a natural or other pozzolan to non-spec fly ash significantly improves the properties of the non-spec fly ash to the extent it can be certified under ASTM C618 and AASHTO 295, as either a Class F or Class C fly ash. The natural pozzolan may be a volcanic ejecta, such as pumice or perlite. Other pozzolans may also be used for this beneficiation process. Many pozzolans are experimentally tested and may be used to beneficiate non-spec fly ash into certifiable Class F fly ash. Additionally, this disclosure provides a method of converting a Class C fly ash to a more valuable Class F fly ash. This discovery will extend diminishing Class F fly ash supplies and turn non-spec fly ash waste streams into valuable, certified fly ash pozzolan which will protect and enhance concrete, mortars and grouts.

A method for producing molding sand includes mixing an artificial sand with a furan resin composition including a furan resin precursor, and mixing a curing agent with the artificial sand with which the furan resin composition is mixed, wherein the curing agent includes xylene sulfonic acid.

A method for producing molding sand includes mixing an artificial sand with a furan resin composition including a furan resin precursor, and mixing a curing agent with the artificial sand with which the furan resin composition is mixed, wherein the curing agent includes xylene sulfonic acid.

The invention relates to a method for producing artificial crushed sand by means of a thermal treatment using sand in the form of fine sand (FS/FSa) and/or round sand as the starting material (1). The starting material (1) in variant A is heated to a melting temperature by bundling sun rays (13), and/or the starting material in variant B is heated to a melting temperature by using a conventional melting device which achieves its energy supply using converted or stored solar power, whereby each of a plurality of sand grains are melted together into a three-dimensional intermediate product (2). The intermediate product (2) produced in this manner is cooled and finally comminuted to a particle size of less than 2 mm in a comminuting process. An end product (3) is produced which differs from the starting material (1) with respect to the shape and surface roughness. The method offers a long-term solution for meeting the demand for crushed sand and provides sand for the construction industry.

The invention relates to a method for producing artificial crushed sand by means of a thermal treatment using sand in the form of fine sand (FS/FSa) and/or round sand as the starting material (1). The starting material (1) in variant A is heated to a melting temperature by bundling sun rays (13), and/or the starting material in variant B is heated to a melting temperature by using a conventional melting device which achieves its energy supply using converted or stored solar power, whereby each of a plurality of sand grains are melted together into a three-dimensional intermediate product (2). The intermediate product (2) produced in this manner is cooled and finally comminuted to a particle size of less than 2 mm in a comminuting process. An end product (3) is produced which differs from the starting material (1) with respect to the shape and surface roughness. The method offers a long-term solution for meeting the demand for crushed sand and provides sand for the construction industry.