The present invention relates to a lead free glossy finish hybrid radiation shielding composite panel comprising: a) 40-70% of industrial waste red mud and 30-60% of epoxy/polyester resin with or without glass fibre, wherein the composite panel has density in the range of 1.4-2.2 g/cc; water absorption in the range of 0.20-0.30%; tensile strength in the range of 12-120 MPa; tensile modulus in the range of 1.5-7.5 GPa; and half value layer in the range of 0.36-0.47 cm and 0.48-0.52 cm for X-ray beam energies of 60 and 100 kVp, respectively. The present invention also describes a low temperature process for manufacturing the composite panels. Moreover, the developed composite panel is a unique material and have multifunctional applications in wider spectrum as high energy electromagnetic radiation shielding doors, panels, partition panels and as roofing sheets.

Described are cementitious reagent materials produced from globally abundant inorganic feedstocks. Also described are methods for the manufacture of such cementitious reagent materials and forming the reagent materials as microspheroidal glassy particles. Also described are apparatuses, systems and methods for the thermochemical production of glassy cementitious reagents with spheroidal morphology. The apparatuses, systems and methods makes use of an in-flight melting/quenching technology such that solid particles are flown in suspension, melted in suspension, and then quenched in suspension. The cementitious reagents can be used in concrete to substantially reduce the CO.sub.2 emission associated with cement production.

Products, including treatment compositions, and methods for improving cement performance are provided. More specifically, products and methods for improving cement hydration, and thus cement performance, using vegetation are provided. The vegetation may be processed into a vegetative extract that may be used to create a treatment composition. The treatment composition may be used to enhance hydration of cement. The products and methods disclosed herein may be used to create a stronger, lower cost, and longer-lasting cementitious product.

Products, including treatment compositions, and methods for improving cement performance are provided. More specifically, products and methods for improving cement hydration, and thus cement performance, using vegetation are provided. The vegetation may be processed into a vegetative extract that may be used to create a treatment composition. The treatment composition may be used to enhance hydration of cement. The products and methods disclosed herein may be used to create a stronger, lower cost, and longer-lasting cementitious product.

A method for recycling a used rotor blade of a wind turbine includes processing the used rotor blade into a plurality of material fragments. The method also includes treating the plurality of material fragments to remove at least a portion of the at least one composite material and expose the at least one fiber material of the used rotor blade. Further, the method includes mixing the treated plurality of material fragments with, at least, an alkali activator to form a usable geopolymer concrete.

A method for recycling a used rotor blade of a wind turbine includes processing the used rotor blade into a plurality of material fragments. The method also includes treating the plurality of material fragments to remove at least a portion of the at least one composite material and expose the at least one fiber material of the used rotor blade. Further, the method includes mixing the treated plurality of material fragments with, at least, an alkali activator to form a usable geopolymer concrete.

Methods of forming synthetic aluminosilicate material are disclosed. Exemplary methods include forming a polymer solution, adding an aluminum precursor to the polymer solution, adding a silicon precursor to the polymer solution, forming a gel from the polymer solution, calcining the gel to form an aluminosilicate powder, and grinding the aluminosilicate powder to form ground aluminosilicate material. The synthetic aluminosilicate material can be used in the formation of cement and concrete.

The invention generally relates to a method of making a plastic aggregate, and its use to make concrete products. The aggregate is formed by providing a granulated waste plastic material, introducing the granulated waste plastic material into an extruder having a die, the die having a ratio of die nozzle open area to die land area of about 1:10 to about 1:40, and extruding the granulated waste plastic material through the extruder to generate an extruded plastic aggregate. The method can include the presence of controlled cooling, the addition of additives and treatment of the surface of the aggregate to produce a desired aggregate that can be used to make a concrete product with desired properties, such as compressive strength and weight.

The invention generally relates to a method of making a plastic aggregate, and its use to make concrete products. The aggregate is formed by providing a granulated waste plastic material, introducing the granulated waste plastic material into an extruder having a die, the die having a ratio of die nozzle open area to die land area of about 1:10 to about 1:40, and extruding the granulated waste plastic material through the extruder to generate an extruded plastic aggregate. The method can include the presence of controlled cooling, the addition of additives and treatment of the surface of the aggregate to produce a desired aggregate that can be used to make a concrete product with desired properties, such as compressive strength and weight.

Concrete made using the protocol described herein converts more of the available calcium hydroxide (Ca(OH).sub.2) into calcium carbonate (CaCO.sub.3) and distributes it more thoroughly throughout the concrete mixture by converting it into calcium bicarbonate (Ca(HCO.sub.3).sub.2) by adjusting the pH of the hydrating liquid and then deliberately adjusting the pH of the hydrating liquid again when precipitation of the CaCO.sub.3 from the hydration liquid is desired to more uniformly coat the materials used in a concrete mix. This process creates more CaCO.sub.3 in concrete than current methods on the market and that has been demonstrated to increase the structural and chemical properties of the concrete.