A method of manufacturing a composite granular grouting material according to the present invention comprises: mixing bentonite and auxiliary component; forming spherical composite granules by agglomerating the mixture of bentonite and auxiliary component; drying the formed composite granules; and forming bentonite layer having lower density for forming slurry outside the composite granules by mixing bentonite with the spherical composite granules and agglomerating the same. The grouting material according to the present invention has excellent thermal conductivity and water blocking capability.

A system and a method for generating carbon nanotube (CNT)-reinforced cementitious materials are provided. An exemplary method includes capturing carbon dioxide formed in while calcining cementitious precursors, converting the carbon dioxide to hydrocarbons, producing CNTs on the calcined cementitious precursors from the hydrocarbons, and forming CNT-reinforced, cementitious materials from the calcined cementitious precursors comprising the CNTs.

Fibers to be added to concrete to improve its properties are coated with an alkali-insoluble polymer, to provide adhesion of the fibers to the concrete. In a further improvement, nanoparticles are dispersed in an alkali-soluble polymer coating, and this is used to coat the fibers. When the fibers are mixed into the concrete mix, the nanoparticles are dispersed throughout the concrete, avoiding problems from agglomeration of the nanoparticles if simply added to the concrete mix.

Fibers to be added to concrete to improve its properties are coated with an alkali-insoluble polymer, to provide adhesion of the fibers to the concrete. In a further improvement, nanoparticles are dispersed in an alkali-soluble polymer coating, and this is used to coat the fibers. When the fibers are mixed into the concrete mix, the nanoparticles are dispersed throughout the concrete, avoiding problems from agglomeration of the nanoparticles if simply added to the concrete mix.

Synthetic aggregate that includes a plurality of agglomerations. Each of the plurality of agglomerations may include a core; and a shell material disposed on the core. According to various embodiments, the construction aggregate may be non-flammable. According to various embodiments, at least one agglomeration of the plurality of agglomerations may have a plurality of cores. The core may include coal, a coal byproduct, and combinations thereof. According to various embodiments, the coal may be a type such as lignite, sub-bituminous, bituminous, and anthracite. The coal byproduct may be fly ash, bottom ash, shale coal, or coal gob.

Synthetic aggregate that includes a plurality of agglomerations. Each of the plurality of agglomerations may include a core; and a shell material disposed on the core. According to various embodiments, the construction aggregate may be non-flammable. According to various embodiments, at least one agglomeration of the plurality of agglomerations may have a plurality of cores. The core may include coal, a coal byproduct, and combinations thereof. According to various embodiments, the coal may be a type such as lignite, sub-bituminous, bituminous, and anthracite. The coal byproduct may be fly ash, bottom ash, shale coal, or coal gob.

The present disclosure concerns expandable silica particles having a coating comprising talc powder and kaolin powder provided on the outer surface of the expandable silica particle and expandable and expanded silica particles comprising silica fume and/or ultrafine quartz silica sand beneath the surface of the particles. Methods for producing expandable and expanded silica particles are disclosed, including a method using a vibration plate and a furnace having a vibration plate for carrying out that method. The expanded silica particles have high compressive strength, substantially uniform cell size and distribution, low water absorption, and low porosity on the outer surface. They are useful as a filler in matrix materials, like concrete or epoxy, as insulation material with various binder materials, and as water filtration medium.

The present disclosure concerns expandable silica particles having a coating comprising talc powder and kaolin powder provided on the outer surface of the expandable silica particle and expandable and expanded silica particles comprising silica fume and/or ultrafine quartz silica sand beneath the surface of the particles. Methods for producing expandable and expanded silica particles are disclosed, including a method using a vibration plate and a furnace having a vibration plate for carrying out that method. The expanded silica particles have high compressive strength, substantially uniform cell size and distribution, low water absorption, and low porosity on the outer surface. They are useful as a filler in matrix materials, like concrete or epoxy, as insulation material with various binder materials, and as water filtration medium.

Systems and methods are provided for making a hybrid aggregate from comingled waste plastics. A supply of granulated mixed waste plastic is treated with a preconditioning agent to improve sanitation and extruded to form an extruded product including waste plastic material. The extruded product is granulated to form a preconditioned resin aggregate and the granules are battered with cement powder or slurry. The battered preconditioned aggregate passes through a reactor to interact the cement powder with flue gases to form the hybrid aggregate with a limestone casing or layer around the preconditioned resin aggregate. The aggregate may also be reinforced with nanoparticles that capture and sequester carbon dioxide in the limestone layer.

A cementitious nano-engineered method and resultant composite includes a modified aggregate material configured from a plurality of fine aggregate particles (FAg) particles pretreated with a graphene oxide (GO), wherein the graphene oxide (GO) is further arranged as a plurality of crosslinked structures that arranges for a refined interfacial zone (ITZ) with a thickness of 3 ?m to 10 ?m; and a water/cement (w/c) ratio content configured with the modified aggregate material. The interface of modified aggregate and a cementitious phase largely determines the mechanical properties and durability performances of cement mortar and concrete. Moreover, the methods and composites also provide for a targeted and more efficient approach to develop smart cement composites through nanoengineering of the interfacial transition zone.