A rapid-setting composition includes fly ash and an activator solution for mixing with the fly ash. The activator solution has a silicate solution including a monovalent hydroxide. The activator solution when mixed with the fly ash produces a composition that has a final set time of no more than about 65 minutes.

A two-component mortar mass includes a resin component (A), which contains as curable constituent at least one radically curable resin, and a curing component (B) which contains a curing agent for the radically curable resin of the resin component (A), wherein the resin component (A) and/or the curing component (B) contain(s) as further constituent at least one inorganic additive. The inorganic additive contains a transition aluminum oxide having an average particle size d50 of at least 7.0 m and a pore diameter of 4.0 nm to 30.0 nm.

A two-component mortar mass includes a resin component (A), which contains as curable constituent at least one radically curable resin, and a curing component (B) which contains a curing agent for the radically curable resin of the resin component (A), wherein the resin component (A) and/or the curing component (B) contain(s) as further constituent at least one inorganic additive. The inorganic additive contains a transition aluminum oxide having an average particle size d50 of at least 7.0 m and a pore diameter of 4.0 nm to 30.0 nm.

An example cement includes a naturally occurring silicate bound in an organic binder, a metal oxide, and a chemical activator. The chemical activator is in an effective amount, for dissolving the binder, at least in part, so that the silicate reacts with other components of the cement, the silicate participates in crystal growth; and the cement is a structural load bearing cement.

A method for making geopolymer cementitious binder compositions for cementitious products such as concrete, precast construction elements and panels, mortar and repair materials, and the like is disclosed. The geopolymer cementitious compositions of some embodiments are made by mixing a synergistic mixture of thermally activated aluminosilicate mineral, calcium aluminate cement, a calcium sulfate and a chemical activator with water.

A method for making geopolymer cementitious binder compositions for cementitious products such as concrete, precast construction elements and panels, mortar and repair materials, and the like is disclosed. The geopolymer cementitious compositions of some embodiments are made by mixing a synergistic mixture of thermally activated aluminosilicate mineral, calcium aluminate cement, a calcium sulfate and a chemical activator with water.

A system and method for applying a construction material is provided. The method may include mixing blast furnace slag material, geopolymer material, alkali-based powder, and sand at a batching and mixing device to generate a non-Portland cement-based material. The method may also include transporting the non-Portland cement-based material from the mixing device, through a conduit to a nozzle and combining the transported non-Portland cement-based material with liquid at the nozzle to generate a partially liquefied non-Portland cement-based material. The method may further include pneumatically applying the partially liquefied non-Portland cement-based material to a surface.

A system and method for applying a construction material is provided. The system may include a batching and mixing device configured to mix blast furnace slag material, geopolymer material, alkali-based powder, and sand to generate a non-Portland cement-based material, the non-Portland cement-based material including 4% to 45% geopolymer material by weight; greater than 0% to 40% blast furnace slag material by weight, 10% to 45% alkali by weight, 20% to 90% sand by weight, less than 1% sulfate by weight, and/or no more than 5% calcium oxide by weight; a conduit configured to transport the non-Portland cement-based material from the batching and mixing device; and a nozzle configured to receive the non-Portland cement-based material and combine the transported non-Portland cement-based material with liquid to generate a partially liquefied non-Portland cement-based material, wherein the nozzle is further configured to pneumatically apply the partially liquefied non-Portland cement-based material to a surface.

A system and method for applying a construction material is provided. The method may include mixing one or more of 4%-45% volcanic rock by weight, greater than 0%-40% latent hydraulic material by weight, 10%-45% alkaline component by weight, and 20%-90% aggregate by weight to produce a dry binding agent mixture, using a dry mixer; and combining the dry binding agent mixture with water at a nozzle to produce a sprayable concrete compound.

The present invention relates to a process for preparing a particle-stabilized inorganic foam based on geopolymers, to a particle-stabilized inorganic foam based on geopolymers, to a cellular material obtainable by hardening and optionally drying the particle-stabilized inorganic foam based on geopolymers, and to a composition for preparing an inorganic foam formulation for providing a particle-stabilized inorganic foam based on geopolymers.