C04B28/04

Method for manufacturing an engineered stone and an engineered stone
11565438 · 2023-01-31 · ·

A method for manufacturing an engineered stone, the method including: providing a mixture comprising at least a stone or stone like material and a binder; compacting the mixture; curing the binder; and further comprising printing a printed pattern on at least a top surface of the engineered stone.

ENGINEERED SELF-HEALING HYDRAULIC-CEMENT CONCRETE BY BIOMIMICRY
20230235216 · 2023-07-27 ·

Bioinspired chemical additives, coating, and chemical solution useful for enhancing the strength of self-healing hydraulic-cement concrete, comprising of micro/nano/textured dual phobic dot domains, hydrogel polymer, water, mineral oil, and surfactants assembled into micelle emulsion, mixed with cement, water, sand, and aggregates by weight percentage at a mix ratio of from 0.00001/99.9999 to 10.0/90, of which the ratio of water to cement from 0.10 to 0.80 (W/C), the volume fraction of cement for total volume of concrete from 5 to 50%, sand 40% to 90%, and aggregate 40% to 90%, a replacement of cement with cementitious materials from 0.01% to 75%, having an early age of compressive strength over more than 4000 (PSI) within 24 hour, ultimate compressive strength >7500 (PSI) after exposed over one year, gaining a self-healing efficiency over 80(%), contributed to dispersive, hydrogen, ionic chelating interactions, and activated with self-assembling thiol/disulfide plant-based protein fibril's crosslinking bonds.

ENGINEERED SELF-HEALING HYDRAULIC-CEMENT CONCRETE BY BIOMIMICRY
20230235216 · 2023-07-27 ·

Bioinspired chemical additives, coating, and chemical solution useful for enhancing the strength of self-healing hydraulic-cement concrete, comprising of micro/nano/textured dual phobic dot domains, hydrogel polymer, water, mineral oil, and surfactants assembled into micelle emulsion, mixed with cement, water, sand, and aggregates by weight percentage at a mix ratio of from 0.00001/99.9999 to 10.0/90, of which the ratio of water to cement from 0.10 to 0.80 (W/C), the volume fraction of cement for total volume of concrete from 5 to 50%, sand 40% to 90%, and aggregate 40% to 90%, a replacement of cement with cementitious materials from 0.01% to 75%, having an early age of compressive strength over more than 4000 (PSI) within 24 hour, ultimate compressive strength >7500 (PSI) after exposed over one year, gaining a self-healing efficiency over 80(%), contributed to dispersive, hydrogen, ionic chelating interactions, and activated with self-assembling thiol/disulfide plant-based protein fibril's crosslinking bonds.

PROCESS FOR THE PREPARATION OF DISPERSING AGENTS IN A SOLID FORM AND THEIR USE IN MINERAL BINDING COMPOSITIONS

A process for preparing powdered dispersants comprising at least 90% by weight of at least one copolymer CP of the polycarboxylate ether type. The powdered dispersants can be easily dispersed in water. The invention also relates to the use of such powdered dispersants in mineral binder compositions, in particular dry mortars, concrete or gypsum formulations.

CEMENT COMPRISING MAGNETIC NANOPARTICLES AND METHOD OF SETTING A SLURRY THEREOF

It is provided a method of cementing comprising a) providing a cement slurry by mixing: i) a cement composition comprising an cement and an amount of magnetic nanoparticles from 0.01 wt. % to 10 wt. % relative to the amount of cement (0.01% to 10% BWOC), wherein the magnetic nanoparticles have a mean particle size determined by Transmission Electron Microscopy (TEM) from 10 nm to 50 nm and a crystallite size determined by the Scherrer equation which is at least an 80% the mean particle size; and ii) water; and b) applying to the cement slurry an alternating magnetic field of from 25 mT to 60 mT at a frequency from 50 kHz to 200 kHz) in order to set the cement slurry. It is also provided the mentioned cementing composition and an article of manufacture obtainable by the method of cementing.

CEMENT COMPRISING MAGNETIC NANOPARTICLES AND METHOD OF SETTING A SLURRY THEREOF

It is provided a method of cementing comprising a) providing a cement slurry by mixing: i) a cement composition comprising an cement and an amount of magnetic nanoparticles from 0.01 wt. % to 10 wt. % relative to the amount of cement (0.01% to 10% BWOC), wherein the magnetic nanoparticles have a mean particle size determined by Transmission Electron Microscopy (TEM) from 10 nm to 50 nm and a crystallite size determined by the Scherrer equation which is at least an 80% the mean particle size; and ii) water; and b) applying to the cement slurry an alternating magnetic field of from 25 mT to 60 mT at a frequency from 50 kHz to 200 kHz) in order to set the cement slurry. It is also provided the mentioned cementing composition and an article of manufacture obtainable by the method of cementing.

Desert sand and filamentous cellulose in concrete and mortar

The present provides a concrete and mortar mix and composition thereof with poor quality sand such as desert sand, hydraulic binder (cement) and filamentous cellulose, where the desert sand/spherical sand replaces conventional concrete river sands. The present disclosure also relates a filamentous cellulose, such as, cellulose filaments (CF), cellulose nano filaments, cellulose nanofibrils (CNF) and microfibrillated cellulose (MFC) as a concrete/mortar and sand adhesion additive with hydraulic binder (cement), and to a method of making the concrete. This method also relates to a method to prevent the sliding of individual sand grains against one another and therefor similarly contributes to the stabilization of the building materials.

Desert sand and filamentous cellulose in concrete and mortar

The present provides a concrete and mortar mix and composition thereof with poor quality sand such as desert sand, hydraulic binder (cement) and filamentous cellulose, where the desert sand/spherical sand replaces conventional concrete river sands. The present disclosure also relates a filamentous cellulose, such as, cellulose filaments (CF), cellulose nano filaments, cellulose nanofibrils (CNF) and microfibrillated cellulose (MFC) as a concrete/mortar and sand adhesion additive with hydraulic binder (cement), and to a method of making the concrete. This method also relates to a method to prevent the sliding of individual sand grains against one another and therefor similarly contributes to the stabilization of the building materials.

Desert sand and filamentous cellulose in concrete and mortar

The present provides a concrete and mortar mix and composition thereof with poor quality sand such as desert sand, hydraulic binder (cement) and filamentous cellulose, where the desert sand/spherical sand replaces conventional concrete river sands. The present disclosure also relates a filamentous cellulose, such as, cellulose filaments (CF), cellulose nano filaments, cellulose nanofibrils (CNF) and microfibrillated cellulose (MFC) as a concrete/mortar and sand adhesion additive with hydraulic binder (cement), and to a method of making the concrete. This method also relates to a method to prevent the sliding of individual sand grains against one another and therefor similarly contributes to the stabilization of the building materials.

Sequestering carbon dioxide into precursors of bendable engineered cementitious composites

Methods of preparing engineered cementitious composite precursors include carbonating a fly ash comprising >about 25% by weight of calcium oxide (CaO) and having a water content of >about 12% to <about 18% by weight of water by exposing the fly ash to a first gas stream comprising carbon dioxide to form a carbonated fly ash. A steel slag is also carbonated that comprises >about 40% by weight of calcium oxide (CaO) and having a water content of >about 12% to <about 18% by weight of water by exposing the steel slag to a second gas stream comprising carbon dioxide to form a carbonated steel slag. The carbonated fly ash and the carbonated steel slag are suitable for use as engineered cementitious composite precursors in a bendable engineered cementitious composite composition that further comprises Portland cement, a polymeric fiber, and a superplasticizer.