A vacuum insulated panel (VIP) and a method of manufacturing a VIP includes a rigid core material having high insulation and low conductivity properties. The rigid core may be made of an inorganic material that effectively mimics a porous silica core material. The core material includes large particles of an inorganic material having a diameter in a range of 10 μm to 50 μm. A portion of these large particles may be ground into small particles having a diameter of less than 1 μm. The small particles are mixed with a portion of the large particles to form a core material which is then mixed with a fiber skeleton and compacted under vacuum along with a fibrous skeleton for structure. The resulting structure provides a porosity ranging from 10 nm to 1 μm in diameter.

A vacuum insulated panel (VIP) and a method of manufacturing a VIP includes a rigid core material having high insulation and low conductivity properties. The rigid core may be made of an inorganic material that effectively mimics a porous silica core material. The core material includes large particles of an inorganic material having a diameter in a range of 10 μm to 50 μm. A portion of these large particles may be ground into small particles having a diameter of less than 1 μm. The small particles are mixed with a portion of the large particles to form a core material which is then mixed with a fiber skeleton and compacted under vacuum along with a fibrous skeleton for structure. The resulting structure provides a porosity ranging from 10 nm to 1 μm in diameter.

A composition for forming moulded mantels, columns and other decorative enhancement to fireplace openings is formed of a mixture of alpha hemihydrate gypsum plaster, cement, filler and milled fiber. By using this composition with water and acrylic binder a mixture is formed which sets and gains strength quickly and is an ideal material for manufacturing architectural and decorative structures. Advantageously, a casted piece can be removed from a mould within two to three hours after casting. The finished product has a desired finish that is similar to a casted gypsum cement, referred to sometimes as a honed finish which can withstand high heat, discoloration and cracking while maintaining suitable strength when exposed to typical temperatures of a fireplace surround in indoor applications.

A plaster-based material, in particular a plasterboard intended for the interior fitting of dwellings, contains a metal complex of EDTA. The plaster-based material is used for reducing the amount of volatile organic compounds present in the atmosphere inside dwellings, offices or public buildings.

A waterproofed gypsum board and associated method are provided, featuring the use of a mixture of magnesium oxide and a gypsum crystal modifier for improving the resistance to sagging of the waterproofed gypsum board, in particular, in moist and warm climatic conditions.

A waterproofed gypsum board and associated method are provided, featuring the use of a mixture of magnesium oxide and a gypsum crystal modifier for improving the resistance to sagging of the waterproofed gypsum board, in particular, in moist and warm climatic conditions.

A method of preparing an admixture for a plasterboard is disclosed. An admixture prepared by the method and a composition for forming a plasterboard containing the admixture are also disclosed. The method includes sulfonation of polystyrene using sulfuric acid to give an admixture including a sulfonated polystyrene (SPS)-based compound of formula 1 below. The admixture enables regulation of properties of a plasterboard, such as foam size, flowability, and setting time, by regulating a degree of sulfonation (DS) of the SPS-based compound:

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A method of preparing an admixture for a plasterboard is disclosed. An admixture prepared by the method and a composition for forming a plasterboard containing the admixture are also disclosed. The method includes sulfonation of polystyrene using sulfuric acid to give an admixture including a sulfonated polystyrene (SPS)-based compound of formula 1 below. The admixture enables regulation of properties of a plasterboard, such as foam size, flowability, and setting time, by regulating a degree of sulfonation (DS) of the SPS-based compound:

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Water-resistant gypsum products may be produced using a novel catalyst that includes calcium aluminate cement and/or calcium sulfoaluminate cement. For example, a water-resistant gypsum panel may have a core comprising: interwoven matrices of calcium sulfate dihydrate crystals and a silicone resin, wherein the interwoven matrices have dispersed throughout them a siloxane polymerization catalyst comprising (a) 55 wt % to 100 wt % calcium aluminate cement and/or calcium aluminate cement and (b) 0 wt % to 45 wt % and magnesium oxide, wherein the weight ratio of the siloxane polymerization catalyst to the calcium sulfate dihydrate is 0.01-5:100. The water-resistant gypsum panel may have an absence of one or more of: Portland cement, limestone, aragonite, calcite, dolomite, and slaked lime.

Water-resistant gypsum products may be produced using a novel catalyst that includes calcium aluminate cement and/or calcium sulfoaluminate cement. For example, a water-resistant gypsum panel may have a core comprising: interwoven matrices of calcium sulfate dihydrate crystals and a silicone resin, wherein the interwoven matrices have dispersed throughout them a siloxane polymerization catalyst comprising (a) 55 wt % to 100 wt % calcium aluminate cement and/or calcium aluminate cement and (b) 0 wt % to 45 wt % and magnesium oxide, wherein the weight ratio of the siloxane polymerization catalyst to the calcium sulfate dihydrate is 0.01-5:100. The water-resistant gypsum panel may have an absence of one or more of: Portland cement, limestone, aragonite, calcite, dolomite, and slaked lime.