A process for the production of a ceramic article includes the steps of: (a) preparing a particulate mixture; (b) contacting the particulate mixture to water to form a humidified mixture; (c) pressing the humidified mixture to form a green article; (d) optionally, subjecting the green article to an initial drying step; (e) optionally, glazing the green article to form a glazed green article; (f) subjecting the green article to a heat treatment step to form a hot fused article; and (g) cooling the hot fused article to form a glazed ceramic article. The particulate mixture includes from 30 wt % to 80 wt % recycled aluminium silicate material. The particulate mixture has: (i) a d.sub.50 particle size from 10 μm to 30 μm; (ii) a d.sub.70 particle size of less than 40 μm; and (iii) a d.sub.98 particle size of less than 60 μm. Steps (c) and (f), and optionally steps (d) and (e) are continuous process steps.

A blank material for a ceramic tile consists of the following components in percentage by weight: nepheline powder: 10%-15%; clay with a carbon content of ≥3.0 wt %: 10%-15%; clay with a carbon content of ≤0.5 wt %: 15%-22%; clay with a carbon content between 0.5 wt % and 3.0 wt %: 10%-15%; recycled waste blank: 5%-10%; sodium potassium powder: 5%-10%; sodium feldspar powder: 12%-20%; desulfurization residue: 0%-7%; waste from edging and polishing: 15%-26%; waste porcelain powder: 5%-10%; liquid gel remover: 0.3%-1.0%; liquid reinforcing agent: 0.2%-0.8%. Its preparation method comprises the following steps: preparing raw materials for a blank body and ball milling, powder spray granulation, aging, pressing and molding of the blank body, drying, polishing the blank body, spraying water, glazing, applying a decorative pattern, firing.

A blank material for a ceramic tile consists of the following components in percentage by weight: nepheline powder: 10%-15%; clay with a carbon content of ≥3.0 wt %: 10%-15%; clay with a carbon content of ≤0.5 wt %: 15%-22%; clay with a carbon content between 0.5 wt % and 3.0 wt %: 10%-15%; recycled waste blank: 5%-10%; sodium potassium powder: 5%-10%; sodium feldspar powder: 12%-20%; desulfurization residue: 0%-7%; waste from edging and polishing: 15%-26%; waste porcelain powder: 5%-10%; liquid gel remover: 0.3%-1.0%; liquid reinforcing agent: 0.2%-0.8%. Its preparation method comprises the following steps: preparing raw materials for a blank body and ball milling, powder spray granulation, aging, pressing and molding of the blank body, drying, polishing the blank body, spraying water, glazing, applying a decorative pattern, firing.

The present invention relates to a method for producing an antibacterial photocatalytic ceramic that comprises: —making available at least one amorphous metal; —making available a biomimetic material or a biomaterial based on calcium phosphate; —functionalizing said biomimetic material or said biomaterial based on calcium phosphate, with said at least one amorphous metal, obtaining a functionalized and oriented composite; —adding said functionalized composite to a ceramic mixture, and/or applying said functionalized composite on a ceramic semi-finished product, where ceramic semi-finished product means the ceramic material before baking; —applying said functionalized composite on a ceramic semi-finished product; —baking at a temperature between 600 and 1400° C., preferably between 900 and 1300° C., for a time that varies from 20 to 500 minutes, obtaining an antibacterial photocatalytic ceramic. The present invention further relates to a photocatalytic ceramic material that comprises a biomimetic material having a nanostructured hierarchical structure with macro and micro cavities, within which at least one photocatalytic material selected from metal oxides and/or sulphides in the crystalline form with a rutile-like structure is included, and tiles, sanitary ware and tableware comprising the same.

A recycled aluminium silicate material, suitable for use in ceramic article production, wherein the recycled aluminium silicate material has a particle size distribution such that: (i) the d.sub.50 particle size is from 10 μm to 30 μm; (ii) the d.sub.70 particle size is less than 40 μm; and (iii) the d.sub.98 particle size is less than 60 μm. A particulate mixture, suitable for use in ceramic article production, includes the above defined recycled aluminium silicate material.

A recycled aluminium silicate material, suitable for use in ceramic article production, wherein the recycled aluminium silicate material has a particle size distribution such that: (i) the d.sub.50 particle size is from 10 μm to 30 μm; (ii) the d.sub.70 particle size is less than 40 μm; and (iii) the d.sub.98 particle size is less than 60 μm. A particulate mixture, suitable for use in ceramic article production, includes the above defined recycled aluminium silicate material.

The present invention relates to a method for producing an antibacterial photocatalytic ceramic that comprises: making available amorphous Ti; making available a biomimetic material or a biomaterial based on calcium phosphate; functionalizing said biomimetic material or said biomaterial based on calcium phosphate, with said amorphous Ti, obtaining a functionalized and oriented composite; adding said functionalized composite to a ceramic mixture, and/or applying said functionalized composite on a ceramic semi-finished product, where ceramic semi-finished product means the ceramic material before baking; applying said functionalized composite on a ceramic semi-finished product; baking at a temperature between 600 and 1400° C., preferably between 900 and 1300° C., for a time that varies from 20 to 500 minutes, obtaining an antibacterial photocatalytic ceramic. The present invention further relates to a photocatalytic ceramic material that comprises a biomimetic material having a nanostructured hierarchical structure with macro and micro cavities, within which TiO.sub.2 is included in the crystalline form of rutile, and tiles, sanitary ware and tableware comprising same.

The present disclosure relates to the manufacture of ceramic products by aqueous gelcasting. Exemplary ceramic products include sanitary ware, such as toilets and sinks. The process includes a slurrying step, a mixing step, a molding step involving aqueous gelcasting, a drying step, a glazing step, and a firing step.

The present disclosure relates to the manufacture of ceramic products by aqueous gelcasting. Exemplary ceramic products include sanitary ware, such as toilets and sinks. The process includes a slurrying step, a mixing step, a molding step involving aqueous gelcasting, a drying step, a glazing step, and a firing step.

A method to solidify cremation remains includes milling the cremation remains to a reduced particle size, adding water to the cremation remains to produce a mixture; shaping the mixture into wet ware having a desired shape, drying the wet ware to greenware that is sufficiently dry for firing, and firing the greenware in a kiln until solidified to one or more cremains solids consisting of the cremation remains. A product formed of solidified cremation remains is also disclosed.