Patent classifications
C04B33/34
Low-shrinkage, high-strength, and large ceramic plate and manufacturing method thereof
Disclosed are a low-shrinkage, high-strength, and large ceramic plate and a manufacturing method thereof. The method comprises the following steps: (1) preparing a ceramic raw material powder; (2) subjecting an acicular wollastonite to surface coating with a silane coupling agent and to pre-dispersion with a fumed silica to obtain a pre-treated acicular wollastonite; and (3) thoroughly mixing the ceramic raw material powder and the pre-treated acicular wollastonite and granulating the resulting mixture, the amount of the pre-treated acicular wollastonite added being 10 wt % to 30 wt % of the ceramic raw material powder, and subjecting the resulting granules to dry pressing and sintering to obtain the large ceramic plate. The acicular wollastonite is incorporated into the manufacturing of the large ceramic plate to take full advantage of the reinforcing effect and low sintering shrinkage characteristics of the acicular wollastonite. The invention reduces sintering shrinkage and increases product strength.
SANITARY WARE
Disclosed is a sanitary ware compatibly satisfying both low water absorption and weight reduction. The sanitary ware has a pottery substrate of a vitreous body and a glaze layer, in which part of the substrate is exposed to outside thereof without the glaze layer; the substrate has (A) an anorthite and (B) an alkali metal component; and an amount of the alkali metal component is in the range of 5 to 10% by weight in terms of an oxide conversion (A.sub.2O) relative to the substrate. This sanitary ware has the properties of low water absorption and light weight.
SILKY, FINE-GRAINED MATTE CERAMIC TILE AND PREPARATION METHOD THEREOF
The invention involves a silky, fine-grained matte ceramic tile and its preparation method. A blank material for the ceramic tile consists of the following components: nepheline powder: 10%-15%; high-carbon mud: 10%-15%; low-carbon mud: 15%-22%; medium-high-carbon mud: 10%-15%; recycled waste blank: 5%-10%; feldspar powder: 5%-10%; albite powder for paving: 12%-20%; waste porcelain powder: 5%-10%; desulfurized waste: 0%-7%; waste from edging and polishing: 15%-26%; liquid gel remover: 0.3%-1.0%; liquid reinforcing agent: 0.2%-0.8%. Its preparation method comprises the following steps: preparing raw materials for a blank body and ball milling.fwdarw.spray drying.fwdarw.aging.fwdarw.pressing and molding of the blank body.fwdarw.drying.fwdarw.polishing the blank body.fwdarw.spraying water.fwdarw.applying a glaze.fwdarw.applying a decorative pattern.fwdarw.firing.
SILKY, FINE-GRAINED MATTE CERAMIC TILE AND PREPARATION METHOD THEREOF
The invention involves a silky, fine-grained matte ceramic tile and its preparation method. A blank material for the ceramic tile consists of the following components: nepheline powder: 10%-15%; high-carbon mud: 10%-15%; low-carbon mud: 15%-22%; medium-high-carbon mud: 10%-15%; recycled waste blank: 5%-10%; feldspar powder: 5%-10%; albite powder for paving: 12%-20%; waste porcelain powder: 5%-10%; desulfurized waste: 0%-7%; waste from edging and polishing: 15%-26%; liquid gel remover: 0.3%-1.0%; liquid reinforcing agent: 0.2%-0.8%. Its preparation method comprises the following steps: preparing raw materials for a blank body and ball milling.fwdarw.spray drying.fwdarw.aging.fwdarw.pressing and molding of the blank body.fwdarw.drying.fwdarw.polishing the blank body.fwdarw.spraying water.fwdarw.applying a glaze.fwdarw.applying a decorative pattern.fwdarw.firing.
Ceramic tile and method for manufacturing ceramic tiles
Ceramic tile having a ceramic base layer and a cover glaze layer including a printed pattern, where the surface of the ceramic tile has a relief having structural features corresponding to the printed pattern. The structural features are at least partly formed in the surface of the ceramic base layer and manifest themselves through the glaze layer to the upper surface of the tile. Additionally, a method which allows for the manufacturing of such ceramic tiles.
Ceramic tile and method for manufacturing ceramic tiles
Ceramic tile having a ceramic base layer and a cover glaze layer including a printed pattern, where the surface of the ceramic tile has a relief having structural features corresponding to the printed pattern. The structural features are at least partly formed in the surface of the ceramic base layer and manifest themselves through the glaze layer to the upper surface of the tile. Additionally, a method which allows for the manufacturing of such ceramic tiles.
Antiskid and Wear-Resistant Glaze, Antiskid, Wear-Resistant and Easy-to-Clean Ceramic Tile and Preparation Method Thereof
An antiskid and wear-resistant glaze, an antiskid, wear-resistant and easy-to-clean ceramic tile and a preparation method thereof, relating to the technical field of building ceramics, are provided. This antiskid and wear-resistant glaze is prepared by antiskid and wear-resistant particles, a printing paste and sodium tripolyphosphate. This antiskid, wear-resistant and easy-to-clean ceramic tile comprises, from the bottom up, a green body layer, an overglaze layer, a decoration layer, an antiskid and wear-resistant layer and an easy-to-clean protection layer provided in turn, wherein the antiskid and wear-resistant layer is mainly prepared by antiskid and wear-resistant particles, and the easy-to-clean protection layer is mainly prepared by easy-to-clean protection particles.
Gold Nanoparticle in Ceramic Glaze
A range of processes is described herein for the preparation of a range of ceramic glazes with traditional firing methods that represents significant efficiency and ecological advancements over existing methods and allows for the replacement of commercial ceramic colorant methods, while retaining the costly equipment and firing methods already used. The process allows for ceramic surface color while breaking standards for minimal amounts of transition metal colorant used. The nanoparticle-based glazes described here add new colors to the known ceramic surface palette and offers greater consumer safety as an alternative to existing coloring processes that use higher concentrations of toxic metal and an increased risk of metal leaching from the final ceramic vessel into its contents (e.g., soil, beverage, food).
Gold Nanoparticle in Ceramic Glaze
A range of processes is described herein for the preparation of a range of ceramic glazes with traditional firing methods that represents significant efficiency and ecological advancements over existing methods and allows for the replacement of commercial ceramic colorant methods, while retaining the costly equipment and firing methods already used. The process allows for ceramic surface color while breaking standards for minimal amounts of transition metal colorant used. The nanoparticle-based glazes described here add new colors to the known ceramic surface palette and offers greater consumer safety as an alternative to existing coloring processes that use higher concentrations of toxic metal and an increased risk of metal leaching from the final ceramic vessel into its contents (e.g., soil, beverage, food).
COMPOSITION AND SHAPING OF A CERAMIC MATERIAL WITH LOW THERMAL EXPANSION COEFFICIENT AND HIGH RESISTANCE TO THERMAL SHOCK
The present invention is a composition and shaping of a ceramic material comprising at least one frit and at least one inorganic raw material. Some of the advantages are that said material requires a heat treatment no higher than 1180° C., that the duration of said heat treatment does not exceed 60 minutes, that the thermal expansion coefficient after the heat treatment is less than 25×10.sup.−7° C..sup.−1 in the temperature range 25° C. to 500° C. and that the material exhibits a high resistance to thermal shock, withstanding at least 10 consecutive thermal shock cycles between 600° C. and 25° C. without forming cracks or structural changes. The ceramic material composition is shaped by uniaxial pressing, band pressing, pour moulding, extrusion, injection moulding or lamination.