Patent classifications
C04B35/56
Short-Fiber-Reinforced Oriented MAX-Phase Ceramic-Based Composite and Preparation Method Therefor
The present invention relates to the field of MAX-phase ceramic-based composites, specifically to a short-fiber-reinforced oriented MAX-phase ceramic-based composite and a preparation method therefor. By using a new process with a fiber, a nano lamellar MAX-phase ceramic powder, other additives, etc., for preparing a fiber-reinforced MAX-phase ceramic-based composite, a novel ternary composite is prepared, wherein a matrix is composed of a highly oriented lamellar MAX-phase ceramic, the fiber is distributed parallel to the lamellar MAX-phase ceramic in an axial direction, and a granulate ceramic phase enhancement phase is dispersed in the matrix. Thus, the problems of a MAX-phase ceramic-based composite matrix material prepared by an existing method, such as coarse grains, multiple internal defects and a low strength, and a poor fracture toughness; and a reaction sintering temperature being too high such that fibers are chemically and physically damaged in a substrate, resulting in performance degradation, are solved. Fibers prepared by the method are suitable for large-scale industrial preparation and have properties that are far superior to those of any existing known fiber MAX-phase composite.
APPARATUS AND METHOD FOR JOINING OF CARBIDE CERAMICS
A bonding tape for joining carbide ceramic structures, wherein the bonding tape comprises: a mixture comprising carbide ceramic particles, preceramic polymer liquid, fine carbon particles and metal nanoparticles that form a eutectic liquid at temperatures below 1400° C.
HIGHLY ORIENTED NANOMETER MAX PHASE CERAMIC AND PREPARATION METHOD FOR MAX PHASE IN-SITU AUTOGENOUS OXIDE NANOCOMPOSITE CERAMIC
A highly oriented nanometer MAX phase ceramic and a preparation method for a MAX phase in-situ autogenous oxide nanocomposite ceramic. The raw materials comprise a MAX phase ceramic nano-lamellar powder body or a blank body formed by the nano-lamellar powder body, wherein MAX phase ceramic nano-lamellar particles in the powder body or the blank meet the particle size being between 20-400 nm, and the oxygen content is between 0.0001%-20% by mass; MAX phase grains in the ceramic obtained after the raw materials are sintered are lamellar or spindle-shaped, the lamellar structure having a high degree of orientation. Utilizing special properties of the nano-lamellar MAX powder body, orientation occurs during compression and deformation to obtain a lamellar structure similar to that in a natural pearl shell, and such a structure has a high bearing capacity and resistance to external loads and crack propagation, just like a brick used in a building.
Fugitive ceramic mold, formulations and method for investment casting
A method and a fugitive mold for producing a cast-metal part are provided. In some embodiments, the fugitive mold may be formed by three-dimensionally (3D) printing a preceramic resin in the shape of a fugitive mold; curing the preceramic resin to form a preceramic polymer, and pyrolyzing the fugitive mold to convert the preceramic polymer to a metastable ceramic material. The metastable ceramic material may include an amorphous silicon oxycarbide ceramic. A cast-metal part may be formed by filling the fugitive mold with a liquid metal or alloy, and allowing the liquid metal or alloy to solidify over a first length of time. The cast-metal part may then be retrieved by heating the fugitive mold at a temperature lower than the melting point of the cast-metal part for a second length of time longer than the first length of time to disintegrate the metastable ceramic material.
Heterogeneous composite bodies with isolated cermet regions formed by high temperature, rapid consolidation
A heterogeneous composite consisting of near-nano ceramic clusters dispersed within a ductile matrix. The composite is formed through the high temperature compaction of a starting powder consisting of a core of ceramic nanoparticles held together with metallic binder. This core is clad with a ductile metal such that when the final powder is consolidated, the ductile metal forms a tough, near-zero contiguity matrix. The material is consolidated using any means that will maintain its heterogeneous structure.
CERAMIC COATING FOR FOUNDRY CORE
A process for coating a refractory alloy part is provided and includes coating an area of a refractory alloy part by means of a treatment composition including a type of preceramic polymer and a solvent, and heat treating the part coated with the treatment composition. The heat treating partially converts the preceramic polymer and forms a ceramic coating obtained by conversion, the ceramic coating protecting the refractory alloy from oxidation. The treatment composition also includes active fillers to form an alloy coating on a surface of the part by solid diffusion in addition to the ceramic coating obtained by conversion, and the alloy coating generates a protective oxide layer when subjected to oxidizing conditions.
METHODS AND APPARATUS FOR CONDUCTING HEAT EXCHANGER BASED REACTIONS
Methods, apparatus and systems using heat exchanger reactors to form polymer derived ceramic materials, including methods for making polysilocarb (SiOC) precursors.
DESIGN OF COMPOSITE MATERIALS WITH DESIRED CHARACTERISTICS
A type of composite material where the matrix material and additive are held together by covalently or non-covalently bound ligands is described. A particularly useful composite material covered by the present invention is a carbon nanotube-reinforced composite material where the matrix consists of a polymer, covalently attached to a linker, where said linker is non-covalently attached to the carbon nanotube.
Methods for the preparation of such composite materials are provided.
DESIGN OF COMPOSITE MATERIALS WITH DESIRED CHARACTERISTICS
A type of composite material where the matrix material and additive are held together by covalently or non-covalently bound ligands is described. A particularly useful composite material covered by the present invention is a carbon nanotube-reinforced composite material where the matrix consists of a polymer, covalently attached to a linker, where said linker is non-covalently attached to the carbon nanotube.
Methods for the preparation of such composite materials are provided.
Method for Obtaining Ceramic Barbotine for the Production of Filaments for 3D-FDM Printing, Barbotine Obtained Using Said Method, and Ceramic Filaments
The present invention is a method for obtaining a ceramic slurry for the production of filaments for 3D FDM printing, comprising adding a polysaccharide, a glycol or an ethanolamine as a gelling agent to a suspension of ceramic material in order to produce said ceramic slurry. The invention also comprises the green body obtained from said slurry and the ceramic filament extruded from the green body.