Patent classifications
C04B35/62204
METHOD FOR PREPARING REFRACTORY MATERIAL FROM WASTE BATTERY RESIDUES, AND USE OF REFRACTORY MATERIAL
A method for preparing a refractory material from waste battery residues. The method comprises the following steps: (1) disassembling waste batteries, then sorting same to obtain positive and negative electrode powders, leaching the positive and negative electrode powders with an acid, filtering same to obtain a graphite slag, and then subjecting the filtrate to copper removal, followed by the addition of an alkali for a precipitation reaction, wherein the resulting precipitate is an iron-aluminum slag; (2) wrapping the graphite slag obtained in step (1) with wet clay to form an inner core material, then mixing wet clay with the iron-aluminum slag, wrapping the inner core material with same, and aging the wrapped inner core material to obtain a blank; (3) pre-sintering, calcining and cooling the blank prepared in step (2) to obtain a fired product; and (4) washing and drying the fired product to obtain the refractory material.
GRAPHITE-CONTAINING REFRACTORY AND METHOD OF PRODUCING GRAPHITE-CONTAINING REFRACTORY
A graphite-containing refractory has higher bending strength and fracture energy than known refractories. The graphite-containing refractory has a graphite content of 1% to 80% by mass. 1000 to 300000 carbon fibers with a fiber diameter of 1 to 45 m/fiber are bundled. The carbon fiber bundle has a length of 100 mm or more and is placed within the graphite-containing refractory to form the same.
Method for producing a molded part from a carbon material using recycled carbon fibers and molded part
A method produces a molded part from carbon containing carbon fibers in an amount of less than 20% by weight. The method includes comminuting waste parts or scrap parts formed from a carbon fiber-reinforced synthetic material, a carbon fiber reinforced carbon or a carbon fiber reinforced concrete. A mixture is produced from the comminuted product, a binder such as pitch, a carbon material such as coke and optionally one or more additives, wherein the mixture contains less than 20% by weight of fibers. The mixture is molded into a molded part and the molded part is carbonized. Optionally, the molded carbonized part is impregnated with an impregnating agent. Finally and optionally, the molded carbonized part or the molded part impregnated part is graphitized.
METHOD FOR MANUFACTURING SILICON NITRIDE SUBSTRATE AND SILICON NITRIDE SUBSTRATE MANUFACTURED THEREBY
A method for manufacturing a silicon nitride substrate is provided. The method comprises the steps of: preparing a ceramic composition containing a metal silicon powder and a crystalline phase control powder containing a rare earth element-containing compound and a magnesium-containing compound; manufacturing a sheet-shaped molded body of a slurry prepared by mixing a solvent and an organic binder with the ceramic composition; and performing heat treatment including a nitrification section where heat treatment is performed at a first temperature in the range of 1300-1500? C. together with the application of nitrogen gas to the molded body at a predetermined pressure and a sintering section where heat treatment is performed at a second temperature in the range of 1700-1900? C.
LIGHTWEIGHT HIGH-STRENGTH CERAMSITE AND PREPARATION METHOD THEREOF
A lightweight high-strength ceramsite, comprising solid raw materials and activator as the raw materials, which can be respectively expressed in parts by weight, the solid raw materials: 100 parts, the activator: 1-15 parts; wherein said solid raw materials comprise fly ash: 100 parts, high-alumina fly ash, bauxite and red mud: 6-18 parts, silica fume: 1-5 parts, surfactant: 0.1-3 parts, plasticizer: 6-24 parts; and said activator comprises alkali metal hydroxide: 5-20 parts and alkali metal silicate: 80-95 parts. The lightweight high-strength ceramsite product prepared has a density level of 700-1100 kg/m3 and cylindrical compressive strength of 10-20 MPa, and thus is not susceptible to damage.
COATING MATERIAL, OUTER PERIPHERY-COATED SILICON CARBIDE-BASED HONEYCOMB STRUCTURE, AND METHOD FOR COATING OUTER PERIPHERY OF SILICON CARBIDE-BASED HONEYCOMB STRUCTURE
A coating material for a silicon carbide-based honeycomb structure, the coating material including from 20 to 75% by mass of ceramic powder (A), the ceramic powder (A) including from 55 to 95% by mass of silicon carbide and from 5 to 30% by mass of silicon dioxide as chemical components.
CARBON CERAMIC COMPOSITES AND METHODS
A composite article is comprised of coal dust, as defined herein, and a polymer derived ceramic material that is pyrolyzed in a substantially non-oxidizing atmosphere. For example, the composite article may be made of a mixture of the coal dust and polymer derived ceramic, from particles formed of a mixture of coal dust and polymer derived ceramic or from complex particle composites comprising a plurality of particles formed of a mixture of coal dust and polymer derived ceramic.
Feedstock Gel and Method of Making Glass-Ceramic Articles from the Feedstock Gel
A method of making a glass-ceramic article includes synthesizing a feedstock gel that includes a base oxide network comprising Na.sub.2O, CaO, and SiO.sub.2, in which a molar ratio of Na.sub.2O:CaO:SiO.sub.2 in the gel is 1:2:3, and then converting the feedstock gel into a glass-ceramic article such as a container or a partially-formed container. The conversion of the feedstock gel into a glass-ceramic container may be performed at a temperature that does not exceed 900 C. and may include the steps of pressing the feedstock gel into a compressed solid green-body, sintering the green-body into a solid monolithic body of a glass-ceramic material, deforming the solid monolithic glass-ceramic body into a glass-ceramic preform, and cooling the preform. A glass-ceramic article having a glass-ceramic material that has a molar ratio of Na.sub.2O:CaO:SiO.sub.2 that is 1:2:3 is also disclosed.
NEW PROCESS FOR PRODUCING HIGHLY CARBONACEOUS MATERIALS AND THE HIGHLY CARBONACEOUS MATERIAL OBTAINED
A process for the production of highly carbonaceous material, including combining a structured precursor including fibres and an unstructured precursor, in the form of a fluid, wherein the fluid has a viscosity of less than 45,000 mPa.Math.s.sup.1 at the temperature at which the combination step occurs, and including at least a cyclic organic or aromatic compound in the molten state, or in solution at a concentration by weight of less than or equal to 65%, in order to obtain a combined precursor corresponding to the structured precursor covered by the unstructured precursor, wherein the process further includes step of thermal and dimensional stabilization of the combined precursor in order to obtain fibres covered with a cyclic organic or aromatic compound deposit, and a step of carbonization of the fibres covered with a cyclic organic or aromatic compound deposit in order to obtain a highly carbonaceous material.
Feedstock gel and method of making glass-ceramic articles from the feedstock gel
A method of making a glass-ceramic article includes synthesizing a feedstock gel that includes a base oxide network comprising Na.sub.2O, CaO, and SiO.sub.2, in which a molar ratio of Na.sub.2O:CaO:SiO.sub.2 in the gel is 1:2:3, and then converting the feedstock gel into a glass-ceramic article such as a container or a partially-formed container. The conversion of the feedstock gel into a glass-ceramic container may be performed at a temperature that does not exceed 900 C. and may include the steps of pressing the feedstock gel into a compressed solid green-body, sintering the green-body into a solid monolithic body of a glass-ceramic material, deforming the solid monolithic glass-ceramic body into a glass-ceramic preform, and cooling the preform. A glass-ceramic article having a glass-ceramic material that has a molar ratio of Na.sub.2O:CaO:SiO.sub.2 that is 1:2:3 is also disclosed.