An electrophoretic deposition method of forming a boron nitride (BN) nanotube interface coating on ceramic fibers has been developed. The method comprises immersing first and second electrodes in a suspension including surface-modified BN nanotubes, where the first electrode includes ceramic fibers positioned on a surface thereof. The surface-modified BN nanotubes comprise BN nanotubes with an electrically charged polymer adsorbed on surfaces thereof. A voltage is applied to the first and second electrodes, and the surface-modified BN nanotubes move toward the first electrode and deposit on the ceramic fibers. After the deposition of the surface-modified BN nanotubes, the ceramic fibers are removed from the suspension and heat treated. Accordingly, a BN nanotube interface coating is formed on the ceramic fibers.

A system for melting materials during the production of a glass or ceramic material is disclosed. A method for melting materials during the production of a glass or ceramic material is also disclosed. The system comprises a melt tank having an interior with a width and a length; and an electrode array comprising a plurality of elongate electrodes each extending at least partially across the width of the interior of the melt tank in a direction substantially perpendicular to the length of the interior of the melt tank. Each electrode within the electrode array is spaced apart from an adjacent electrode within the electrode array by from about 5 mm to 100 mm. The electrode array is configured such that during a heating operation, current flows between adjacent electrodes within the electrode array, such that heat is radiated from the electrodes to materials located within the interior of the melt tank.

A powder formed of fused particles. More than 95% by number of the feed particles exhibiting a circularity of greater than or equal to 0.85. The powder contains more than 88% of a silicate of one or more elements chosen from Zr, Hf, Y, Ce, Sc, In, La, Gd, Nd, Sm, Dy, Er, Yb, Eu, Pr, Ho and Ta, less than 10% of a dopant, as percentage by weight based on the oxides. The powder has a median particle size D.sub.50 of less than 15 μm, a 90 percentile particle size, D.sub.90, of less than 30 μm, and a size dispersion index (D.sub.90-D.sub.10)/D.sub.10 of less than 2. The powder has a relative density of greater than 90%. The D.sub.n percentiles of the powder are the particle sizes corresponding to the percentages, by number, of n %, on the cumulative distribution curve of the size of the particles of the powder. The particle sizes are classified in increasing order.

This technology is directed to the preparation of doped-bismuth-silicate seed crystals through controlled crystallization (e.g. dimensionality of growth and nucleation mechanism) and the method of forming high purity single seed (particle size ranges from micrometers to millimeters) for various uses. These seed crystals have a nominal stoichiometry of Bi.sub.2-xA.sub.xSiO.sub.5, Bi.sub.2-xA.sub.xSi.sub.3O.sub.9, Bi.sub.4-xA.sub.xSi.sub.3O.sub.9, and Bi.sub.12-xA.sub.xSiO.sub.20, where A is a rare earth dopant selected from La, Ce, Nd, Pr, and/or Sm.

This technology is directed to the preparation of doped-bismuth-silicate seed crystals through controlled crystallization (e.g. dimensionality of growth and nucleation mechanism) and the method of forming high purity single seed (particle size ranges from micrometers to millimeters) for various uses. These seed crystals have a nominal stoichiometry of Bi.sub.2-xA.sub.xSiO.sub.5, Bi.sub.2-xA.sub.xSi.sub.3O.sub.9, Bi.sub.4-xA.sub.xSi.sub.3O.sub.9, and Bi.sub.12-xA.sub.xSiO.sub.20, where A is a rare earth dopant selected from La, Ce, Nd, Pr, and/or Sm.

Systems and methods for preparing a three-dimensional printing material derived from aluminosilicate material are provided. The method includes the steps of heating an amount of aluminosilicate powder to a temperature between approximately 1,100° C. and approximately 1,750° C. to form a molten aluminosilicate material; maintaining the molten aluminosilicate material at a temperature between approximately 1,100° C. and approximately 1,750° C. between about one minute and approximately 45 minutes; extruding molten aluminosilicate material through a nozzle to form an elongated bead of molten aluminosilicate material; and cooling the molten aluminosilicate material to form a hardened aluminosilicate material. Once hardened, the aluminosilicate material includes between about 50% and 90% feldspar and demonstrates a strength of between about 5,000 psi and 30,000 psi. The systems and methods enable the construction of structures using raw, in-situ natural resources without the need for additives to adjust or modify the viscosity of the molten material prior to extrusion or printing.

Systems and methods for preparing a three-dimensional printing material derived from aluminosilicate material are provided. The method includes the steps of heating an amount of aluminosilicate powder to a temperature between approximately 1,100° C. and approximately 1,750° C. to form a molten aluminosilicate material; maintaining the molten aluminosilicate material at a temperature between approximately 1,100° C. and approximately 1,750° C. between about one minute and approximately 45 minutes; extruding molten aluminosilicate material through a nozzle to form an elongated bead of molten aluminosilicate material; and cooling the molten aluminosilicate material to form a hardened aluminosilicate material. Once hardened, the aluminosilicate material includes between about 50% and 90% feldspar and demonstrates a strength of between about 5,000 psi and 30,000 psi. The systems and methods enable the construction of structures using raw, in-situ natural resources without the need for additives to adjust or modify the viscosity of the molten material prior to extrusion or printing.

Methods for repairing composite component voids are provided. For example, one method comprises locating a void in a composite component and subjecting the composite component to a process for repair. The process for repair includes creating a flow path through the void, applying a filler material to the composite component at the flow path, and processing the composite component having the filler material. In some embodiments, the flow path has a first opening on a first side of the composite component and a second opening on a second, opposite side of the composite component. In other embodiments, at least one portion of the flow path extends at a first angle with respect to a lateral direction defined by the CMC component, and at least another portion extends at a second angle with respect to the lateral direction.

Methods for repairing composite component voids are provided. For example, one method comprises locating a void in a composite component and subjecting the composite component to a process for repair. The process for repair includes creating a flow path through the void, applying a filler material to the composite component at the flow path, and processing the composite component having the filler material. In some embodiments, the flow path has a first opening on a first side of the composite component and a second opening on a second, opposite side of the composite component. In other embodiments, at least one portion of the flow path extends at a first angle with respect to a lateral direction defined by the CMC component, and at least another portion extends at a second angle with respect to the lateral direction.

A sensor component for application temperatures above 700° C., especially electrical and/or electrochemical sensor component is provided. The sensor component has a feedthrough element, the feedthrough element having a through-hole with a through-hole inner wall extending from one surface of the feedthrough element to the other surface of the feedthrough element, wherein an insulation element is located within a through-hole of the feedthrough element, the through-hole has a diameter Da, the insulation element has a Volume V and a height H which are compact.