C04B37/005

Method for repairing ceramic matrix composite and ceramic matrix composite member

A method for repairing a target member including a ceramic matrix composite reinforced by ceramic fiber includes: a removal step of removing at least a part of a surface of the target member; an arrangement step of arranging a green body for repair which includes the ceramic fiber on a portion where the surface is removed in the removal step; an impregnation step of impregnating at least the portion of the target member where the green body for repair is disposed with slurry; and a sintering step of sintering the target member on which the green body for repair is disposed, after the impregnation step.

SCRAPING DEVICE FOR JOINING MATERIAL AND METHOD FOR MANUFACTURING SEGMENT JOINT BODY
20210276200 · 2021-09-09 · ·

A scraping device for undried joining material protruding from a segment joint body in which side surfaces of a plurality of pillar-shaped honeycomb structure segments are joined via the undried joining material, the segment joint body having an outer peripheral side surface, a first honeycomb-shaped end surface, and a second honeycomb-shaped end surface located on an opposite side of the first honeycomb-shaped end surface, the scraping device includes a stand for placing the segment joint body; a controller; and a scraping robot comprising at least one scraping spatula configured to be movable in at least one scraping direction along at least one surface of the outer peripheral side surface, the first honeycomb-shaped end surface, and the second honeycomb-shaped end surface while being pressed against the at least one surface.

HONEYCOMB STRUCTURE
20210260570 · 2021-08-26 · ·

A honeycomb structure, including: a plurality of pillar shaped honeycomb segments, each of the pillar shaped honeycomb segments including a partition wall and a plugged portion; and a joining layer arranged so as to join side surfaces of the pillar shaped honeycomb segments to each other. The honeycomb structure satisfies the following equations (1) to (3):


y≤1000  (1);


y≤717.92x.sup.−0.095  (2); and


y≥462.4x.sup.−0.153  (3),

in which y is a maximum temperature (° C.) at which the use of the honeycomb structure is accepted, and x is a thermal conduction factor represented by the following equation:


thermal conduction factor=(thermal conductivity of the partition wall×thermal conductivity of the joining layer)/(average thickness of the joining layer×porosity of the partition wall).

ELECTROSTATIC CHUCK MANUFACTURING METHOD, ELECTROSTATIC CHUCK, AND SUBSTRATE PROCESSING APPARATUS
20210272834 · 2021-09-02 ·

A method of manufacturing an electrostatic chuck includes: preparing a first ceramic plate having a first hole formed therein; preparing a second ceramic plate having a second hole formed at a position different from a position of the first hole in a horizontal direction; forming a first slurry layer on the first ceramic plate or the second ceramic plate with a first slurry, the first slurry layer having a flow path formed therein to connect the first hole and the second hole; stacking the first ceramic plate and the second ceramic plate one above the other via the first slurry layer, and bonding the first ceramic plate and the second ceramic plate stacked one above the other via the first slurry layer.

Joint surface coatings for ceramic components

An example article may include a component, a substrate including a first ceramic, a joining layer between the component and the substrate, and a joint surface coating between the substrate and the joining layer. The joint surface coating may include a diffusion barrier layer including a second ceramic material, and a compliance layer including at least one of a metal or a metalloid. An example technique may include holding a first joining surface of a coated component adjacent a second joining surface of a second component. The example technique may further include heating at least one of the coated component, the second component, and a braze material, and brazing the coated component by allowing the braze material to flow in a region between the first joining surface and the second joining surface.

CERAMIC MATERIAL, METHOD OF PRODUCTION, LAYER AND LAYER SYSTEM

A ceramic material including at least erbium oxide (Er2O3)-stabilized zirconium oxide (ZrO2). The erbium oxide-stabilized zirconium oxide can be used as ceramic thermal barrier layer. Crack resistance of such ceramic materials is considerably increased by using erbium oxide-stabilized zirconium oxide.

JOINING AND SEALING PRESSURIZED CERAMIC STRUCTURES

This patent document relates to systems, structures, devices, and fabrication processes for ceramic matrix composites suitable for use in a nuclear reactor environment and other applications requiring materials that can withstand high temperatures and/or highly corrosive environments. In one exemplary aspect, a method of joining and sealing ceramic structures is disclosed. The method comprises forming a joint of a ceramic structure and an end plug using a sealing material, wherein the end plug has a hole that goes through a top surface and a bottom surface of the end plug; filling the ceramic structure with a desired gas composition through the hole; heating a material into a molten form using a heat source; and directing the material into the hole, wherein the material solidifies to seal the end plug.

Nickel-Carbon And Nickel-Cobalt-Carbon Brazes And Brazing Processes For Joining Ceramics And Metals And Semiconductor Processing And Industrial Equipment Using Same
20210154776 · 2021-05-27 ·

A brazing process using Nickel(Ni)-Carbon as graphite(Cg) alloys, Ni-Cg-Molybdenum(Mo) alloys, and Ni-Cobalt(Co)-Cg-Mo alloys for brazing together ceramics, ceramics to metals, metals to metals. Semiconductor processing equipment made with the use of Ni-Cg alloys, such as heaters and chucks. Semiconductor processing equipment components and industrial equipment components using a highly wear resistant surface layer, such as sapphire, joined to a substrate such as a ceramic, with a Ni-Cg alloy braze.

Turbine blade assembly including multiple ceramic matrix composite components

A turbine blade having an airfoil portion includes a first ceramic matrix composite (CMC) component having a first outer surface and a second ceramic matrix composite (CMC) component having a second outer surface. The second CMC component is positioned adjacent the first CMC component such that the first outer surface and the second outer surface align with one another and at least partially define the airfoil portion. A ceramic bead is at least partially formed at an interface between the first CMC component and the second CMC component. The formation of the bead melts a portion of the first CMC component and the second CMC component, such that the ceramic bead, the first CMC component, and the second CMC component become a single contiguous component and the bead fixedly attaches the first CMC component and the second CMC component. The bead includes a bead outer surface that extends outward beyond the first outer surface and the second outer surface and an overlayer is deposited onto the airfoil portion, the overlayer bonded to the first outer surface, the second outer surface, and the bead outer surface.

SENSOR ELEMENT

A sensor element includes a ceramic layered body having a zirconia layer part and two alumina layer parts provided on both surfaces of the zirconia layer part, respectively, and a plurality of electrodes provided in the ceramic layered body. At least one of the two alumina layer parts contains Ti element, the zirconia layer part has a layer containing Zr element and Ti element in the vicinity of an interface with the at least one alumina layer part, and the layer contains Ti element in an amount from 0.05 to 5.0 mass %.