Methods for producing porous carbon product utilize template material in the form of template particles containing macropores and a polymerizable carbon precursor substance. The macropores of the template are infiltrated with the precursor substance in dissolved or melted form. After carbonization of the infiltrated precursor substance, the template is removed to form the porous carbon product. In order to obtain a carbon structure with hierarchical porosity having a high fraction of mesopores having pore sizes in the range of 2 to 50 nm, after the infiltration and before carbonization, the precursor substance within the macropores of the template is subjected to a treatment at a foaming temperature at which the precursor substance foams under polycondensation and fills the macropores as substantially mesoporous foam, in which at least 70% of the pores have pore sizes in the range of 10 to 150 nm.

A process is provided for producing a structure into which blood or other bio-fluids can flow by capillary action, e.g. for a whole blood microsampling probe. The process comprises mixing particles of novolak resin and particles of hydrocarbon polymer, producing an uncarbonized structure from the mixture by pressurised moulding and carbonizing the moulded structure, the hydrocarbon resin being a polymer such as polystyrene that on pyrolysis has a zero carbon yield, and the particles of the hydrocarbon polymer leaving voids in the carbonized structure of sufficient size for flow of whole blood into and through the structure. The particles may be of partly cured and milled novolak resin, the novolak particles when in the moulded structure not exhibiting bulk flow during carbonization but sintering at inter-particle contact points during carbonization to provide a consolidated structure. In this variant, ethylene glycol may be used as a sintering aid. Alternatively, the particles may be of fully cured and milled novolak resin, and are mixed with the hydrocarbon polymer , the lubricant and with a binder such as lignin for providing a consolidated structure.

A process is provided for producing a structure into which blood or other bio-fluids can flow by capillary action, e.g. for a whole blood microsampling probe. The process comprises mixing particles of novolak resin and particles of hydrocarbon polymer, producing an uncarbonized structure from the mixture by pressurised moulding and carbonizing the moulded structure, the hydrocarbon resin being a polymer such as polystyrene that on pyrolysis has a zero carbon yield, and the particles of the hydrocarbon polymer leaving voids in the carbonized structure of sufficient size for flow of whole blood into and through the structure. The particles may be of partly cured and milled novolak resin, the novolak particles when in the moulded structure not exhibiting bulk flow during carbonization but sintering at inter-particle contact points during carbonization to provide a consolidated structure. In this variant, ethylene glycol may be used as a sintering aid. Alternatively, the particles may be of fully cured and milled novolak resin, and are mixed with the hydrocarbon polymer , the lubricant and with a binder such as lignin for providing a consolidated structure.

Provided herein are methods for making a freeze-cast material having a internal structure, the methods comprising steps of: determining the internal structure of the material, the internal structure having a plurality of pores, wherein: each of the plurality of pores has directionality; and the step of determining comprises: selecting a temperature gradient and a freezing front velocity to obtain the determined internal structure based on the selected temperature gradient and the selected freezing front velocity; directionally freezing a liquid formulation to form a frozen solid, the step of directionally freezing comprising: controlling the temperature gradient and the freezing front velocity to match the selected temperature gradient and the selected freezing front velocity during directionally freezing; wherein the liquid formulation comprises at least one solvent and at least one dispersed species; and subliming the at least one solvent out of the frozen solid to form the material.

Provided herein are methods for making a freeze-cast material having a internal structure, the methods comprising steps of: determining the internal structure of the material, the internal structure having a plurality of pores, wherein: each of the plurality of pores has directionality; and the step of determining comprises: selecting a temperature gradient and a freezing front velocity to obtain the determined internal structure based on the selected temperature gradient and the selected freezing front velocity; directionally freezing a liquid formulation to form a frozen solid, the step of directionally freezing comprising: controlling the temperature gradient and the freezing front velocity to match the selected temperature gradient and the selected freezing front velocity during directionally freezing; wherein the liquid formulation comprises at least one solvent and at least one dispersed species; and subliming the at least one solvent out of the frozen solid to form the material.

Composites of silicon and various porous scaffold materials, such as carbon material comprising micro-, meso- and/or macropores, and methods for manufacturing the same are provided. The compositions find utility in various applications, including electrical energy storage electrodes and devices comprising the same.

The present disclosure discloses a ceramic material having a positive slow release effect and a method for manufacturing the same. The ceramic material comprises a hierarchically meso-macroporous structure which composition at least includes silicon and oxygen, wherein the hierarchically meso-macroporous structure includes a plurality of macropores and a wall having a plurality of arranged mesopores, and the plurality of macropores are separated by the wall; and nano-scale metal particles confined in at least one of the plurality of arranged mesopores. The nano-scale metal particles have a positive slow release effect from the at least one of the plurality of arranged mesopores. The ceramic material has a property of inhibiting growth of microorganisms or killing the microorganisms in an environment or a system containing a hydrophilic medium.

The present disclosure discloses a ceramic material having a positive slow release effect and a method for manufacturing the same. The ceramic material comprises a hierarchically meso-macroporous structure which composition at least includes silicon and oxygen, wherein the hierarchically meso-macroporous structure includes a plurality of macropores and a wall having a plurality of arranged mesopores, and the plurality of macropores are separated by the wall; and nano-scale metal particles confined in at least one of the plurality of arranged mesopores. The nano-scale metal particles have a positive slow release effect from the at least one of the plurality of arranged mesopores. The ceramic material has a property of inhibiting growth of microorganisms or killing the microorganisms in an environment or a system containing a hydrophilic medium.

A honeycomb structure has a plurality of cells formed by a plurality of partition walls. The partition walls are formed of a porous material composed predominantly of cordierite. Each partition wall includes surface layer portions having a porosity of 50% or more and an inside portion having a porosity of 50% or more, the surface layer portions being portions ranging respectively from opposite surfaces to a depth corresponding to 25% of the thickness of the partition wall, and the inside portion being the other portion. The surface layer portions and the inside portion both include pores having axial pore widths of less than 30 μm and pores having axial pore widths of 30 μm or more. A mean axial pore width in the surface layer portions is smaller than a mean axial pore width in the inside portion.

A honeycomb structure has a plurality of cells formed by a plurality of partition walls. The partition walls are formed of a porous material composed predominantly of cordierite. Each partition wall includes surface layer portions having a porosity of 50% or more and an inside portion having a porosity of 50% or more, the surface layer portions being portions ranging respectively from opposite surfaces to a depth corresponding to 25% of the thickness of the partition wall, and the inside portion being the other portion. The surface layer portions and the inside portion both include pores having axial pore widths of less than 30 μm and pores having axial pore widths of 30 μm or more. A mean axial pore width in the surface layer portions is smaller than a mean axial pore width in the inside portion.