Patent classifications
C04B38/0096
CARBON FIBER REINFORCED CARBON FOAMS
Methods of forming a carbon fiber reinforced carbon foam are provided. Such a method may comprise heating a porous body composed of a solid material comprising covalently bound carbon atoms and heteroatoms and having a surface defining pores distributed throughout the solid material, in the presence of an added source of gaseous hydrocarbons. The heating generates free radicals in the porous body from the heteroatoms and induces reactions between the free radicals and the gaseous hydrocarbons to form covalently bound carbon nanofibers extending from the surface of the solid material and a network of entangled carbon microfibers within the pores the porous body, thereby forming a carbon fiber reinforced carbon foam. Carbon fiber reinforced carbon foams and ballistic barriers incorporating the foams are also provided.
AEROSOL DEPOSITION APPARATUS, METHOD, AND FILTER BODY WITH DEPOSITS
Apparatus and methods are disclosed which apply inorganic particles to a plugged honeycomb body comprising porous walls, an inlet end and an outlet end. The apparatus comprises a Venturi tube through which the particles flow into a duct system. Filtration articles comprise: a plugged honeycomb body; inorganic deposits disposed within the plugged honeycomb filter body having a porosity in a range of greater than 95% to less than or equal to 99.9% and an average thickness in a range of greater than or equal to 0.5 .Math.m to less than or equal to 50 .Math.m; and a clean filtration efficiency of greater than or equal to 85% as measured by a smoke filtration efficiency test.
AEROSOL DEPOSITION APPARATUS, METHOD, AND FILTER BODY WITH DEPOSITS
Apparatus and methods are disclosed which apply inorganic particles to a plugged honeycomb body comprising porous walls, an inlet end and an outlet end. The apparatus comprises a Venturi tube through which the particles flow into a duct system. Filtration articles comprise: a plugged honeycomb body; inorganic deposits disposed within the plugged honeycomb filter body having a porosity in a range of greater than 95% to less than or equal to 99.9% and an average thickness in a range of greater than or equal to 0.5 .Math.m to less than or equal to 50 .Math.m; and a clean filtration efficiency of greater than or equal to 85% as measured by a smoke filtration efficiency test.
ADSORPTION MEMBER AND METHOD OF MANUFACTURING SAME
Provided is an adsorption member excellent in adsorption ability for a foulant having a relatively small molecular weight. The adsorption member includes a plurality of flow channels through which water to be treated passes, and partition walls that partition the flow channels from one another. The partition walls each include a porous ceramic substrate having a communication holes that allow the water to be treated to pass between the adjacent flow channels, and a layer made of particles of a metal oxide fixed to surfaces of the flow channels and surfaces of the communication holes. In the partition walls, a ratio (B/A) of a total pore specific surface area B of pores having a diameter of 6 nm or more and 10 nm or less as measured using a mercury intrusion method to a total pore specific surface area A of pores having a diameter of 1 nm or more and 100 nm or less as measured using a gas adsorption method is 49.3% or more.
ADSORPTION MEMBER AND METHOD OF MANUFACTURING SAME
Provided is an adsorption member excellent in adsorption ability for a foulant having a relatively small molecular weight. The adsorption member includes a plurality of flow channels through which water to be treated passes, and partition walls that partition the flow channels from one another. The partition walls each include a porous ceramic substrate having a communication holes that allow the water to be treated to pass between the adjacent flow channels, and a layer made of particles of a metal oxide fixed to surfaces of the flow channels and surfaces of the communication holes. In the partition walls, a ratio (B/A) of a total pore specific surface area B of pores having a diameter of 6 nm or more and 10 nm or less as measured using a mercury intrusion method to a total pore specific surface area A of pores having a diameter of 1 nm or more and 100 nm or less as measured using a gas adsorption method is 49.3% or more.
CERAMIC MATRIX COMPOSITE ARTICLE AND METHOD OF MAKING THE SAME
A method includes forming a ceramic matrix composite component by infiltrating an array of ceramic-based fibers with a ceramic-based matrix; forming a plurality of cooling holes in the ceramic matrix composite component; applying a slurry of particles in a carrier fluid to the ceramic matrix composite component such that the slurry passes through the cooling holes and wicks into the ceramic matrix composite material; and processing the ceramic matrix composite component to remove the carrier fluid, thereby leaving a filler at a wall surface of the plurality of cooling holes. A component is also disclosed.
CERAMIC MATRIX COMPOSITE ARTICLE AND METHOD OF MAKING THE SAME
A method includes forming a ceramic matrix composite component by infiltrating an array of ceramic-based fibers with a ceramic-based matrix; forming a plurality of cooling holes in the ceramic matrix composite component; applying a slurry of particles in a carrier fluid to the ceramic matrix composite component such that the slurry passes through the cooling holes and wicks into the ceramic matrix composite material; and processing the ceramic matrix composite component to remove the carrier fluid, thereby leaving a filler at a wall surface of the plurality of cooling holes. A component is also disclosed.
Porous bodies with enhanced pore architecture
A porous body is provided with enhanced fluid transport properties that is capable of performing or facilitating separations, or performing reactions and/or providing areas for such separations or reactions to take place. The porous body includes at least 80 percent alpha alumina and has a pore volume from 0.3 mL/g to 1.2 mL/g and a surface area from 0.3 m.sup.2/g to 3.0 m.sup.2/g. The porous body further includes a pore architecture that provides at least one of a tortuosity of 7.0 or less, a constriction of 4.0 or less and a permeability of 30 mdarcys or greater. The porous body can be used in a wide variety of applications such as, for example, as a filter, as a membrane or as a catalyst carrier.
Porous bodies with enhanced pore architecture
A porous body is provided with enhanced fluid transport properties that is capable of performing or facilitating separations, or performing reactions and/or providing areas for such separations or reactions to take place. The porous body includes at least 80 percent alpha alumina and has a pore volume from 0.3 mL/g to 1.2 mL/g and a surface area from 0.3 m.sup.2/g to 3.0 m.sup.2/g. The porous body further includes a pore architecture that provides at least one of a tortuosity of 7.0 or less, a constriction of 4.0 or less and a permeability of 30 mdarcys or greater. The porous body can be used in a wide variety of applications such as, for example, as a filter, as a membrane or as a catalyst carrier.
Method for making porous mullite-containing composites
Porous aluminum-containing ceramic bodies are treated to form acicular mullite crystals onto the surfaces of their pores. The crystals are formed by contacting the body with a fluorine-containing gas or a source of both fluorine and silicon atoms to form fluorotopaz at the surface of the pores, and then decomposing the fluorotopaz to form acicular mullite crystals. This process allows the surface area of the ceramic body to be increased significantly while retaining the geometry (size, shape, general pore structure) of the starting body. The higher surface area makes the body more efficient as a particulate filter and also allows for easier introduction of catalytic materials.