An article made of conglomerate material comprising an aggregate comprising granules of expanded glass or expanded ceramic/clay defining between them inter-granular cavities and a binding resin. The binding resin is present in the minimum amount required to coat the granules of expanded glass or expanded ceramic/clay and the inter-granular cavities contain only air and are devoid of filling material. The binding resin is present in an amount equal to about 6-16% of the volume of the article and is a thermosetting resin obtained by means of reaction between an epoxidized unsaturated fatty acid triglyceride and a carboxylic anhydride in the presence of a catalyst.

Provided herein are systems for carbonation curing and CO.sub.2 mineralization of concrete composites and methods of manufacturing a carbonated concrete composite. A method of manufacturing a carbonated concrete composites includes contacting concrete with CO.sub.2-containing gas streams in the carbonation reactor having a gas stream inlet and an outlet to provide optimal gas flow distribution and gas velocity. The concrete precursor includes a binder, one or more aggregates, and water. A gas stream is received at the carbonation reactor. The gas stream includes carbon dioxide. The concrete precursor is maintained at a suitable temperature in the carbonation reactor to thereby react the concrete precursor with the gas stream to produce carbonate minerals in the carbonated concrete composite.

Provided herein are systems for carbonation curing and CO.sub.2 mineralization of concrete composites and methods of manufacturing a carbonated concrete composite. A method of manufacturing a carbonated concrete composites includes contacting concrete with CO.sub.2-containing gas streams in the carbonation reactor having a gas stream inlet and an outlet to provide optimal gas flow distribution and gas velocity. The concrete precursor includes a binder, one or more aggregates, and water. A gas stream is received at the carbonation reactor. The gas stream includes carbon dioxide. The concrete precursor is maintained at a suitable temperature in the carbonation reactor to thereby react the concrete precursor with the gas stream to produce carbonate minerals in the carbonated concrete composite.

A method for preparing concrete based on GGBS, silicon-aluminum compounds and CO.sub.2 waste gas includes: putting a certain quantity of GGBS, silicon-aluminum compounds and water into a ball milling tank; introducing CO.sub.2 waste gas into the tank, and stopping the introduction when gas pressure in the tank reaches a standard; and starting the ball milling tank, and repeating the gas charging and ball milling for multiple times until a median size reaches the standard and CO.sub.2 is completely reacted and adsorbed by the GGBS, and finally preparing concrete from a GGBS mixture meeting requirements. According to the method, by adding the silicon-aluminum compounds into the GGBS, and under a mechanical action of the ball milling machine, the GGBS is promoted to react with and adsorb CO.sub.2.

A ready-mixed composition and a pre-mix composition for the production of a concrete material containing sequestered carbon dioxide, a CO.sub.2-containing water used in such compositions, dry-batch and wet-batch processes for sequestering carbon dioxide in concrete material, general method and process for sequestering carbon dioxide in hardening concrete, system and ready-mixed truck to perform such processes and methods for the production of a ready-to-cure carbonated concrete. Compositions comprise a concrete mixture and a CO.sub.2-containing water. The CO.sub.2-containing water comprising water and at least one of blended CO.sub.2 gas bubbles, dissolved H.sub.2CO.sub.3, carbonate ions (CO.sub.3.sup.2), bicarbonate ions (HCO.sup.3−), nanosized alkaline earth metal carbonate and nanosized alkali metal carbonate particles. The concrete mixture comprises a cementitious material, aggregates and at least one CO.sub.2-sequestering chemical for accelerating a CO.sub.2 sequestration speed and maximizing the captured amount of the carbon dioxide.

A method for making a carbonated precast concrete product includes: obtaining a mixture including at least one binder material, an aggregate, and water; molding the mixture into a molded intermediate; demolding the molded intermediate to obtain a demolded intermediate, the demolded intermediate having a first water-to-binder ratio; conditioning the demolded intermediate to provide a conditioned article having a second water-to-binder ratio less than the first water-to-binder ratio of the demolded intermediate; moisturizing at least one surface of the conditioned article with an aqueous medium, thereby causing a weight gain of the conditioned article and providing a moisturized product, a first portion of the moisturized product having a third water-to-binder ratio greater than a fourth water-to-binder ratio of a remainder of the moisturized product; and curing the moisturized product with carbon dioxide to obtain the carbonated precast concrete product.

A method for making a carbonated precast concrete product includes: obtaining a mixture including at least one binder material, an aggregate, and water; molding the mixture into a molded intermediate; demolding the molded intermediate to obtain a demolded intermediate, the demolded intermediate having a first water-to-binder ratio; conditioning the demolded intermediate to provide a conditioned article having a second water-to-binder ratio less than the first water-to-binder ratio of the demolded intermediate; moisturizing at least one surface of the conditioned article with an aqueous medium, thereby causing a weight gain of the conditioned article and providing a moisturized product, a first portion of the moisturized product having a third water-to-binder ratio greater than a fourth water-to-binder ratio of a remainder of the moisturized product; and curing the moisturized product with carbon dioxide to obtain the carbonated precast concrete product.

A manufacturing process of a concrete product includes: (1) extracting calcium from solids as portlandite; (2) forming a cementitious slurry including the portlandite; (3) shaping the cementitious slurry into a structural component; and (4) exposing the structural component to carbon dioxide sourced from a flue gas stream, thereby forming the concrete product.

Provided herein are methods and compositions for carbonation of recycled concrete aggregates (RCA) to produce carbonated RCA. In addition, uses of the carbonated RCA, such as in building materials, and building materials containing RCA, are included. Carbonation of RCA may be used alone or may be used in combination with other carbonation processes associated with concrete manufacture, such as carbonation of wet concrete mixes and/or carbonation of concrete wash water.

A method of cementing an annular space between a pipe string and a well bore, the method comprising the steps of (a) providing a cement composition including a calcium-deficient calcium silicate; (b) mixing the cement composition with water to form a cement slurry; (c) mixing the cement slurry composition with carbon dioxide form a foamed cement; and (d) placing the foamed cement in the annular space between the pipe string and the wellbore.