Disclosed are composite materials comprising a porous, carbonated, calcium silicate ceramic having a microstructure comprising interconnected open pores; where the calcium silicate surface defining the pores is partially or completely coated with an amorphous silica layer, and the silica coating comprises an overlayer of calcium carbonate crystals; where the silica coating and calcium carbonate overlayer form a network that interconnects throughout the ceramic microstructure, but do not completely occlude the pores. Also disclosed are methods of forming such composite materials.

Some implementations herein described improvements to concrete products and processes for producing concrete products that may provide a positive environmental impact and that can be stronger relative to the percent of cement used. Particular examples include improvements to zero-slump to near-zero-slump concrete mixture design, material storage and handling, batching, mixing, sequencing and curing processes, as well as forming and curing techniques.

A method for the use of a gaseous effluent containing a CO.sub.2 gas fraction and a non-CO.sub.2 gas fraction, including at a first location: providing liquid nitrogen at a temperature less than −196° C., and causing the gaseous effluent to contact the liquid nitrogen to as to capture at least part of the CO.sub.2 present in the CO.sub.2 gas fraction as a mixture of CO.sub.2 particles and liquid nitrogen. Conveying at least part of the mixture to a second location, and at the second location, bringing the mixture into contact with one or more ingredients of a wet concrete before and/or during and/or after the wet concrete is prepared by blending the ingredients of the wet concrete in a blender, so that the mixture extracts heat from said one or more ingredients of the wet concrete, and CO.sub.2 from the mixture partially carbonates Ca-compounds present in the wet concrete.

Methods and compositions are described for concrete repair using a non-naturally occurring or a synthetic catalyst. The catalyst includes an aromatic hydrocarbon having an active zinc ion configured to facilitate interaction between carbon dioxide and water and to precipitate concrete repairing calcium carbonate crystals. The catalyst is an analog of zinc cyclen, zinc and an indole-based molecule, and zinc tris(2-pyridylmethyl)amine (TPA).

Methods and compositions are described for concrete repair using a non-naturally occurring or a synthetic catalyst. The catalyst includes an aromatic hydrocarbon having an active zinc ion configured to facilitate interaction between carbon dioxide and water and to precipitate concrete repairing calcium carbonate crystals. The catalyst is an analog of zinc cyclen, zinc and an indole-based molecule, and zinc tris(2-pyridylmethyl)amine (TPA).

A method for making a carbonated precast concrete product includes: obtaining a mixture including at least one binder material, an aggregate, and water; molding the mixture into a molded intermediate; demolding the molded intermediate to obtain a demolded intermediate, the demolded intermediate having a first water-to-binder ratio; conditioning the demolded intermediate to provide a conditioned article having a second water-to-binder ratio less than the first water-to-binder ratio of the demolded intermediate; moisturizing at least one surface of the conditioned article with an aqueous medium, thereby causing a weight gain of the conditioned article and providing a moisturized product, a first portion of the moisturized product having a third water-to-binder ratio greater than a fourth water-to-binder ratio of a remainder of the moisturized product; and curing the moisturized product with carbon dioxide to obtain the carbonated precast concrete product.

A method for making a carbonated precast concrete product includes: obtaining a mixture including at least one binder material, an aggregate, and water; molding the mixture into a molded intermediate; demolding the molded intermediate to obtain a demolded intermediate, the demolded intermediate having a first water-to-binder ratio; conditioning the demolded intermediate to provide a conditioned article having a second water-to-binder ratio less than the first water-to-binder ratio of the demolded intermediate; moisturizing at least one surface of the conditioned article with an aqueous medium, thereby causing a weight gain of the conditioned article and providing a moisturized product, a first portion of the moisturized product having a third water-to-binder ratio greater than a fourth water-to-binder ratio of a remainder of the moisturized product; and curing the moisturized product with carbon dioxide to obtain the carbonated precast concrete product.

A method of sequestering gas-phase materials, hempcrete formed using the method, and methods of using hempcrete are disclosed. An exemplary method includes providing a mixture of hempcrete compound material within a chamber and exposing the mixture within the chamber to a gas for a period of time to form hempcrete, wherein the hempcrete exhibits net-negative life cycle carbon emissions. A model to predict net life cycle carbon emission of hempcrete is also disclosed.

A method of sequestering gas-phase materials, hempcrete formed using the method, and methods of using hempcrete are disclosed. An exemplary method includes providing a mixture of hempcrete compound material within a chamber and exposing the mixture within the chamber to a gas for a period of time to form hempcrete, wherein the hempcrete exhibits net-negative life cycle carbon emissions. A model to predict net life cycle carbon emission of hempcrete is also disclosed.

A method of pumping a fluid and reactive solid into a mineral formation includes the fluid reacting with the mineral formation to produce a nucleation product. The method may be used in shale formations to seal fissures and prevent leakage. The fluid used in this method may comprise CO.sub.2 and the nucleation products may be the products of carbonation reactions. A cement formed by reacting CO.sub.2 with a reactive solid under deep geological formation conditions is also disclosed.