The present invention is directed to processes for making cementitious construction material, in particular magnesium oxychloride (MOC) cementitious construction material (e.g., MOC boards). The processes relate to one or more operations of the overall material production process, including material storage and handling, mixing of materials, curing to form magnesium oxychloride cement, board handling, and/or packaging. Various processes of the present invention involve process control strategies and/or algorithms to provide improved processes for producing construction material. In particular, the processes of the present invention provide improvements in board properties as detailed below (e.g., racking strength), speed of board production, economics of board production, reduction in complexity of manufacture, improvements in consistency of board manufacture, and improvements in quality control.

The present invention is directed to processes for making cementitious construction material, in particular magnesium oxychloride (MOC) cementitious construction material (e.g., MOC boards). The processes relate to one or more operations of the overall material production process, including material storage and handling, mixing of materials, curing to form magnesium oxychloride cement, board handling, and/or packaging. Various processes of the present invention involve process control strategies and/or algorithms to provide improved processes for producing construction material. In particular, the processes of the present invention provide improvements in board properties as detailed below (e.g., racking strength), speed of board production, economics of board production, reduction in complexity of manufacture, improvements in consistency of board manufacture, and improvements in quality control.

A method for manufacturing an engineered stone, the method including: providing a mixture comprising at least a stone or stone like material and a binder; compacting the mixture; curing the binder; and further comprising printing a printed pattern on at least a top surface of the engineered stone.

A method for manufacturing an engineered stone, the method including: providing a mixture comprising at least a stone or stone like material and a binder; compacting the mixture; curing the binder; and further comprising printing a printed pattern on at least a top surface of the engineered stone.

The invention is directed towards a process for complete conversion of multiple industrial wastes to sustainable alternatives and usable products resulting in water in-soluble product alike chemical gypsum useful for cement manufacturing used in construction industry. The inventor has utilized industrial wastes from multiple industries together taking into consideration their chemical and physical properties without using any form of energy. The whole process is carried out at ambient temperature under open sky. In described two exemplary processes, the inventor has disclosed process comprising the steps of mechanically mixing metallurgical inert waste of aged dry Jarofix containing crystallized Gypsum with freshly generated Jarosite or dry/wet Red Mud followed by addition of adequate acidic concentration waste water, calcitic wastes, pozzolanic property enhancers & lime treatment. The multiple wastes mix crystallized chemical gypsum mass on drying is used as a whole without any leftover.

The invention is directed towards a process for complete conversion of multiple industrial wastes to sustainable alternatives and usable products resulting in water in-soluble product alike chemical gypsum useful for cement manufacturing used in construction industry. The inventor has utilized industrial wastes from multiple industries together taking into consideration their chemical and physical properties without using any form of energy. The whole process is carried out at ambient temperature under open sky. In described two exemplary processes, the inventor has disclosed process comprising the steps of mechanically mixing metallurgical inert waste of aged dry Jarofix containing crystallized Gypsum with freshly generated Jarosite or dry/wet Red Mud followed by addition of adequate acidic concentration waste water, calcitic wastes, pozzolanic property enhancers & lime treatment. The multiple wastes mix crystallized chemical gypsum mass on drying is used as a whole without any leftover.

Provided is an inorganic structure including a plurality of inorganic particles; and a binding part that covers a surface of each of the inorganic particles and binds the inorganic particles together, wherein the binding part contains: an amorphous compound containing silicon, oxygen, and one or more metallic elements; and fine particles having an average particle size of 100 nm or less. Also provided is a method for producing an inorganic structure including: a step for obtaining a mixture by mixing a plurality of inorganic particles, a plurality of amorphous silicon dioxide particles, and an aqueous solution containing a metallic element; and a step for pressurizing and heating the mixture under conditions of a pressure of 10 to 600 MPa and a temperature of 50 to 300° C.

Provided is an inorganic structure including a plurality of inorganic particles; and a binding part that covers a surface of each of the inorganic particles and binds the inorganic particles together, wherein the binding part contains: an amorphous compound containing silicon, oxygen, and one or more metallic elements; and fine particles having an average particle size of 100 nm or less. Also provided is a method for producing an inorganic structure including: a step for obtaining a mixture by mixing a plurality of inorganic particles, a plurality of amorphous silicon dioxide particles, and an aqueous solution containing a metallic element; and a step for pressurizing and heating the mixture under conditions of a pressure of 10 to 600 MPa and a temperature of 50 to 300° C.

Disclosed herein are a lightweight geopolymer foam with low thermal conductivity and a manufacturing method therefor in which coal bottom ash and fly ash are used together as materials for the geopolymer foam and silica fume is added to a mixed solution of an alkali activator and sodium hydroxide. The geopolymer foam can be utilized for improving insulation performance and safety for a structure constructed with eco-friendly cement.

Disclosed herein are a lightweight geopolymer foam with low thermal conductivity and a manufacturing method therefor in which coal bottom ash and fly ash are used together as materials for the geopolymer foam and silica fume is added to a mixed solution of an alkali activator and sodium hydroxide. The geopolymer foam can be utilized for improving insulation performance and safety for a structure constructed with eco-friendly cement.