Patent classifications
C04B41/4584
Fibers fabricated to incorporate metals for high temperature applications
A fiber comprises a bulk material comprising one or more materials selected from the group consisting of carbon, silicon, boron, silicon carbide, and boron nitride; and a metal whose affinity for oxygen is greater than the affinity for oxygen of any of the one or more materials. The metal may be selected from the group consisting of beryllium, titanium, hafnium and zirconium. At least a first portion of the metal may be present in un-oxidized form at the entrance to and/or within grain boundaries within the fiber.
A method of improving at least one of the strength, creep resistance, and toughness of a fiber comprises adding to a fiber, initially comprising a bulk material having a first affinity for oxygen, a metal that has a second affinity for oxygen higher than the first affinity. The metal may be selected from the group consisting of beryllium, titanium, hafnium and zirconium.
Fibers fabricated to incorporate metals for high temperature applications
A fiber comprises a bulk material comprising one or more materials selected from the group consisting of carbon, silicon, boron, silicon carbide, and boron nitride; and a metal whose affinity for oxygen is greater than the affinity for oxygen of any of the one or more materials. The metal may be selected from the group consisting of beryllium, titanium, hafnium and zirconium. At least a first portion of the metal may be present in un-oxidized form at the entrance to and/or within grain boundaries within the fiber.
A method of improving at least one of the strength, creep resistance, and toughness of a fiber comprises adding to a fiber, initially comprising a bulk material having a first affinity for oxygen, a metal that has a second affinity for oxygen higher than the first affinity. The metal may be selected from the group consisting of beryllium, titanium, hafnium and zirconium.
MATERIALS FOR 3D MULTI-STAGE METHOD
The present invention relates to materials for a multi-stage method for producing one or multiple molded bodies. The materials may be used in a method including constructing one or multiple molded bodies in layers by repeatedly applying particulate material by the 3D printing method; pre-solidifying the molded body; unpacking the pre-solidified molded body and removing unsolidified particulate material, and final solidification of the molded body for achieving a final strength due to the action of thermal energy. The invention also relates to a device which may be used for this method.
PROCESS FOR MANUFACTURING A CERAMIC COMPOSITE MATERIAL PART BY PRESSURIZED INJECTION OF A LOADED SLURRY INTO A POROUS MOULD
A method of fabricating a composite material part includes injecting under pressure a slurry containing a powder of refractory ceramic particles into a fiber texture; and draining the liquid of the slurry that has passed through the fiber texture, while retaining the powder of refractory ceramic particles within the texture to obtain a fiber preform filled with refractory ceramic particles. The injection tooling includes a porous material mold including an internal housing in which the fiber texture is placed, the slurry being injected into the fiber texture via an injection port in the injection tooling and leading into the internal housing of the mold. The tooling includes a rigid material enclosure in which the porous material mold is held while the slurry is injected under pressure and while the liquid of the slurry is drained, the liquid of the slurry being discharged via a vent present in the enclosure.
Recession resistant intermediate layer for CMC vane
A ceramic matrix composite (CMC) component is provided that includes: a CMC body in which an environmental protection layer is completely embedded within a CMC material of the CMC body, the environmental protection layer comprising a ceramic that has a higher impact and/or environmental resistance than the CMC material. Methods for manufacturing the CMC component are also provided.
OXIDATION PROTECTIVE SYSTEMS AND METHODS OF MANUFACTURE
A method for forming an oxidation protection system on a carbon-carbon composite structure comprises applying a silicone-based slurry to the carbon-carbon composite structure, the silicone-based slurry including metal pigments disposed therein; applying a sealing slurry to the silicone-based slurry; and heating the carbon-carbon composite structure.
OXIDATION PROTECTIVE SYSTEMS AND METHODS OF MANUFACTURE
A method for forming an oxidation protection system on a carbon-carbon composite structure comprises applying a silicone-based slurry to the carbon-carbon composite structure, the silicone-based slurry including metal pigments disposed therein; applying a sealing slurry to the silicone-based slurry; and heating the carbon-carbon composite structure.
METHOD FOR PRODUCING AN ORGANIC FUNCTIONALIZED INORGANIC SUBSTRATE
Methods are disclosed for producing an organic functionalized solid inorganic substrate, a surface of the inorganic substrate comprising a hydroxide and/or an oxide comprising an element M, the element M being a metal or a metalloid. The method includes drying the surface; optionally removing protons from the surface; and contacting the surface with an organometallic reagent comprising at least one organic functional moiety, thereby obtaining the organic functionalized inorganic substrate, the at least one organic functional moiety being attached to the element M of the hydroxide and/or the oxide by means of a direct M-C bond. The drying step includes contacting the surface with a flow comprising an inert gas. The organic functionalized inorganic substrate obtained by the method may be used as a membrane, a catalyst, a sorbent, a sensor or an electronic component, or as a substrate in filtration, adsorption, chromatography and/or separation processes.
METHOD FOR PRODUCING AN ORGANIC FUNCTIONALIZED INORGANIC SUBSTRATE
Methods are disclosed for producing an organic functionalized solid inorganic substrate, a surface of the inorganic substrate comprising a hydroxide and/or an oxide comprising an element M, the element M being a metal or a metalloid. The method includes drying the surface; optionally removing protons from the surface; and contacting the surface with an organometallic reagent comprising at least one organic functional moiety, thereby obtaining the organic functionalized inorganic substrate, the at least one organic functional moiety being attached to the element M of the hydroxide and/or the oxide by means of a direct M-C bond. The drying step includes contacting the surface with a flow comprising an inert gas. The organic functionalized inorganic substrate obtained by the method may be used as a membrane, a catalyst, a sorbent, a sensor or an electronic component, or as a substrate in filtration, adsorption, chromatography and/or separation processes.
THREE-DIMENSIONAL WEAVE WITH SACRIFICIAL Z-FIBERS FOR IMPROVED CERAMIC MATRIX COMPOSITE MICROSTRUCTURE
A method of forming a ceramic matrix composite includes three-dimensionally weaving a fibrous preform, the preform including a plurality of warp tows, a plurality of weft tows, and a plurality of z-fibers passing orthogonally between the plurality of warp and the plurality of weft tows. The method further includes debulking the preform, decomposing the plurality of z-fibers to form a respective plurality of z-channels in the preform, and densifying the preform with a ceramic matrix.