C04B41/459

HONEYCOMB STRUCTURE, HONEYCOMB STRUCTURE TYPE CATALYST AND PRODUCTION METHODS THEREFOR

A honeycomb structure prevents catalyst slurry from leaching out when applying a wash coat for making a catalyst supported, ensuring air permeability of the outer portion and in which there is no occurrence of cracking when used as a gasoline particulate filter. The honeycomb structure having: a honeycomb substrate composed of porous partition walls forming a plurality of cells and a porous outer portion; and a resin composition on the outer portion of the honeycomb substrate, wherein the outer portion and the partition walls of the honeycomb substrate are formed of the same material; a porosity of the honeycomb structure is 50% or more; and the resin composition is impregnated into pores of the whole outer portion; and the impregnation depth is equal to the outer portion thickness or a part of the resin composition is impregnated deeper than the outer portion and reaches the cell partition walls.

METHOD FOR MANUFACTURING POROUS CERAMIC SINTERED BODY AND POROUS CERAMIC SINTERED BODY

Disclosed is a method for manufacturing a porous ceramic sintered body including: molding a ceramic powder having a tamped density of 1.0 g/cm.sup.3 or less to obtain a ceramic article; forming a carbon powder-containing layer on a surface of the ceramic article to obtain a laminate; and irradiating a surface of the carbon powder-containing layer of the laminate with a laser beam to form a porous ceramic sintered portion.

Systems and methods for reducing surface oil streaks on wet extrudate by irradiation

An extrusion system (100) includes at least one sensor (102, 104) to detect localized presence of oil (701) on an exterior surface (715) or skin of wet extrudate material (714 e.g., ceramic material having a honeycomb cross-sectional shape), and at least one infrared emitting device (106, 108) configured to impinge infrared emissions on at least a portion of the exterior surface responsive to one or more sensor signals. Localized impingement of infrared emissions may reduce presence of oil streaks (701) without undue differential drying of the extrudate skin (715), and avoid surface fissures that would otherwise result in fired ceramic bodies. Separately controllable infrared emitters (502), or at least one controllable infrared blocking or redirecting element (603), may be used to impinge infrared emissions on selected areas. A humidification section (120) arranged downstream of infrared emitters (106, 108) may be used to at least partially rehydrate the wet extrudate material, if necessary.

Systems and methods for reducing surface oil streaks on wet extrudate by irradiation

An extrusion system (100) includes at least one sensor (102, 104) to detect localized presence of oil (701) on an exterior surface (715) or skin of wet extrudate material (714 e.g., ceramic material having a honeycomb cross-sectional shape), and at least one infrared emitting device (106, 108) configured to impinge infrared emissions on at least a portion of the exterior surface responsive to one or more sensor signals. Localized impingement of infrared emissions may reduce presence of oil streaks (701) without undue differential drying of the extrudate skin (715), and avoid surface fissures that would otherwise result in fired ceramic bodies. Separately controllable infrared emitters (502), or at least one controllable infrared blocking or redirecting element (603), may be used to impinge infrared emissions on selected areas. A humidification section (120) arranged downstream of infrared emitters (106, 108) may be used to at least partially rehydrate the wet extrudate material, if necessary.

Composite component modifications

Composite components and methods for adding a composite material to a composite component are provided. For example, a method comprises positioning a composite material segment against the composite component to form a component layup; applying an insulating material around at least a portion of the component layup to form an insulated layup; and densifying the insulated layup, where the composite component was previously densified before positioning the composite material segment against the composite component. In some embodiments, the composite material is ceramic matrix composite (CMC) and the composite material segment is a plurality of CMC plies. The composite component may be a CMC gas turbine engine component that comprises an original CMC component and a new CMC material segment joined to the original CMC component through the transfer of silicon between the original CMC component and the new CMC material segment during melt infiltration.

Composite Component Modifications

Composite components and methods for adding a composite material to a composite component are provided. For example, a method comprises positioning a composite material segment against the composite component to form a component layup; applying an insulating material around at least a portion of the component layup to form an insulated layup; and densifying the insulated layup, where the composite component was previously densified before positioning the composite material segment against the composite component. In some embodiments, the composite material is ceramic matrix composite (CMC) and the composite material segment is a plurality of CMC plies. The composite component may be a CMC gas turbine engine component that comprises an original CMC component and a new CMC material segment joined to the original CMC component through the transfer of silicon between the original CMC component and the new CMC material segment during melt infiltration.

REDUCING IMPURITIES IN CERAMIC MATRIX COMPOSITES
20170113976 · 2017-04-27 ·

Example techniques may include depositing a slurry on at least a predetermined surface region of a ceramic matrix composite substrate. The slurry may include a solvent and particles comprising at least one of silicon metal or silicon carbide. The slurry may be dried to form a wicking layer on the predetermined surface region. The ceramic matrix composite substrate and the wicking layer may be heated to a temperature of at least 900 C. to wick at least one wickable species from the ceramic matrix composite substrate into the wicking layer. Substantially all of the wicking layer may be removed from the predetermined surface region. Example articles may include a ceramic matrix composite substrate. A wicking layer may be disposed on at least a predetermined surface region of the ceramic matrix composite substrate. The wicking layer may include at least one wicked species wicked from the ceramic matrix composite substrate.

REDUCING IMPURITIES IN CERAMIC MATRIX COMPOSITES
20170113976 · 2017-04-27 ·

Example techniques may include depositing a slurry on at least a predetermined surface region of a ceramic matrix composite substrate. The slurry may include a solvent and particles comprising at least one of silicon metal or silicon carbide. The slurry may be dried to form a wicking layer on the predetermined surface region. The ceramic matrix composite substrate and the wicking layer may be heated to a temperature of at least 900 C. to wick at least one wickable species from the ceramic matrix composite substrate into the wicking layer. Substantially all of the wicking layer may be removed from the predetermined surface region. Example articles may include a ceramic matrix composite substrate. A wicking layer may be disposed on at least a predetermined surface region of the ceramic matrix composite substrate. The wicking layer may include at least one wicked species wicked from the ceramic matrix composite substrate.

METHOD FOR COATING REMOVAL
20170101347 · 2017-04-13 ·

A method for removing a coating from an article includes heating an article to a processing temperature. The article includes a first material in contact with a second material, the first material comprising silicon, and the second material comprising an oxide comprising silicon. The heating is performed in an environment having a partial pressure of oxygen that is less than an equilibrium partial pressure of oxygen for chemical equilibrium between the first material and the second material at the processing temperature.

METHOD FOR COATING REMOVAL
20170101347 · 2017-04-13 ·

A method for removing a coating from an article includes heating an article to a processing temperature. The article includes a first material in contact with a second material, the first material comprising silicon, and the second material comprising an oxide comprising silicon. The heating is performed in an environment having a partial pressure of oxygen that is less than an equilibrium partial pressure of oxygen for chemical equilibrium between the first material and the second material at the processing temperature.