Patent classifications
C04B2103/0075
Colloidal vesicles for use as dedusting agents in construction panels
Ceiling tiles and wallboards can be produced with vesicle dedusting agent. For example, a ceiling tile can comprise: a dried base mat that includes: (a) mineral wool; (b) binder; (c) a vesicle dedusting agent at about 0.01 to about 10 wt %, wherein the vesicle dedusting agent comprises vesicles; (d) optionally cellulosic fiber; (e) optionally perlite; (f) optionally glass fiber; and (g) optionally calcium sulfate dihydrate. For example, a wallboard produced from a slurry comprising: (a) calcium sulfate hemihydrate at 70 to 95 wt %; (b) a vesicle dedusting agent at about 0.01 to about 10 wt %, wherein the vesicle dedusting agent comprises vesicles; (c) optionally cellulose fibers at about 0.5 to about 3 wt %; (d) optionally at least one dispersant at about 0.01 to about 2 wt %; and (e) water at a ratio of water to dry components of about 1:6 to about 20:1.
PLASTICIZER DEDUSTING AGENTS FOR JOINT COMPOUNDS
A joint compound including calcium sulfate hemihydrate and/or at least one filler, wherein a total amount of the at least one filler and/or calcium sulfate hemihydrate is at least about 50 wt % of the joint compound on a dry (water-free) basis, preferably the filler comprises calcium carbonate, calcium sulfate dihydrate, or calcium sulfate anhydrite, or a mixture thereof; binder at up to about 15 wt % of the joint compound on a dry basis; polymer thickener at up to about 3 wt % of the joint compound on a dry basis; plasticizer dedusting agent at about 0.01 to about 3 wt % of the joint compound on a dry (water free) basis; and an additive up to about 10 wt % of the joint compound on a dry basis.
PLASTICIZER DEDUSTING AGENTS FOR JOINT COMPOUNDS
A joint compound including calcium sulfate hemihydrate and/or at least one filler, wherein a total amount of the at least one filler and/or calcium sulfate hemihydrate is at least about 50 wt % of the joint compound on a dry (water-free) basis, preferably the filler comprises calcium carbonate, calcium sulfate dihydrate, or calcium sulfate anhydrite, or a mixture thereof; binder at up to about 15 wt % of the joint compound on a dry basis; polymer thickener at up to about 3 wt % of the joint compound on a dry basis; plasticizer dedusting agent at about 0.01 to about 3 wt % of the joint compound on a dry (water free) basis; and an additive up to about 10 wt % of the joint compound on a dry basis.
METHOD FOR MANUFACTURING ARTICLES IN THE FORM OF A SLAB OR BLOCK WITH A HARDENING BINDER, AND ARTICLES THUS OBTAINED
In a method for manufacturing articles in the form of a slab or block, obtained by means of a procedure during which an initial mix comprising aggregates and a binder undergo vacuum vibro-compression followed by a step involving hardening of the binder, the aggregates comprise synthetic aggregates and fillers with a hardness greater than or equal to 5 Mohs, which contain silicon dioxide substantially only in amorphous form.
Methods for the Manufacture of Masonry
The invention is directed to compositions and methods for the manufacture of pigmented solids structures for which can be used for construction and/or decoration. Manufacturing comprises fixing one or more pigments to an aggregate material such as crushed rock, stone or sand. The pigmented aggregate is incubated with urease or urease producing microorganisms, an amount of a nitrogen source such as urea, and an amount of calcium source such as calcium chloride forming calcite bridges between particles of aggregate. The resulting solid has a hardness and colorfastness for most any construction material. Using selected aggregate and pigment, the process also provides for the manufacture of simulated-stone materials such as clay or granite bricks or blocks, marble counter-tops, and more. The invention is also directed to composition containing microorganisms and pigment as kits that can be added to most any aggregate materials.
Methods for the Manufacture of Colorfast Masonry
The invention is directed to compositions and methods for the manufacture of pigmented solids structures for which can be used for construction and/or decoration. Manufacturing comprises fixing one or more pigments to an aggregate material such as crushed rock, stone or sand. The pigmented aggregate is incubated with urease or urease producing microorganisms, an amount of a nitrogen source such as urea, and an amount of calcium source such as calcium chloride forming calcite bridges between particles of aggregate. The resulting solid has a hardness and colorfastness for most any construction material. Using selected aggregate and pigment, the process also provides for the manufacture of simulated-stone materials such as clay or granite bricks or blocks, marble counter-tops, and more. The invention is also directed to composition containing microorganisms and pigment as kits that can be added to most any aggregate materials.
Vesicle dedusting agents for joint compounds
A drying-type joint compound can comprise: (a) a primary filler at about 50 weight percent (wt %) to about 98 wt % on a dry basis, wherein the primary filler includes one member selected from the group of calcium carbonate, calcium sulfate dihydrate, and talc, and a mixture thereof; (b) a secondary filler at up to about 25 wt % on a dry basis; (c) a binder at about 1 wt % to about 15 wt % on a dry basis; (d) a polymer thickener at about 0.05 wt % to about 3 wt % on a dry basis; (e) a vesicle dedusting agent at about 0.01 wt % to about 10 wt % on a dry basis, wherein the vesicle dedusting agent comprises vesicles; and (f) an additive up to about 10 wt % o on a dry basis; and (g) water at a ratio of water to dry components of about 1:6 to about 3:1.
Vesicle dedusting agents for joint compounds
A drying-type joint compound can comprise: (a) a primary filler at about 50 weight percent (wt %) to about 98 wt % on a dry basis, wherein the primary filler includes one member selected from the group of calcium carbonate, calcium sulfate dihydrate, and talc, and a mixture thereof; (b) a secondary filler at up to about 25 wt % on a dry basis; (c) a binder at about 1 wt % to about 15 wt % on a dry basis; (d) a polymer thickener at about 0.05 wt % to about 3 wt % on a dry basis; (e) a vesicle dedusting agent at about 0.01 wt % to about 10 wt % on a dry basis, wherein the vesicle dedusting agent comprises vesicles; and (f) an additive up to about 10 wt % o on a dry basis; and (g) water at a ratio of water to dry components of about 1:6 to about 3:1.
Asphalt-based dust control formulations
This disclosure describes formulations and methods for dust control, for example, coal topping, a term which refers to the application of liquid products to the top of coal loads, such as those in open topped coal hopper railcars as commonly used today to transport coal. Disclosed herein are asphalt-based emulsion formulations that accomplish dust control during industrial operations in which dust handling is required.
Asphalt compositions and methods of making same
A coupled block copolymer composition with a combination of high viscosity at manufacturing, finishing and handling conditions, low viscosity at asphalt blending conditions and suitable viscosity stability is provided for use in asphalt compositions. The composition comprises: (i) a diblock copolymer, (ii) at least a linear triblock copolymer having a peak molecular weight that is 1.5 to 3.0 times the peak molecular weight of the diblock copolymer, and (iii) at least a multiarm coupled block copolymer having a peak molecular weight that is 1.5 to 9.0 times the peak molecular weight of the diblock copolymer, and mixtures thereof. The block copolymer composition is characterized as having a melt viscosity at 110 C. or less of greater than 2.0E7 Poise and a coupling efficiency after 24 hours at 180 C. is less than 25%.