A new construction material prepared from a new pozzolanic material.

A method of forming a cement composition. The method comprises adding to a hydraulic cementitious material a first strength-enhancing agent and a second strength-enhancing agent, wherein the content of total alkali (Na.sub.2O equivalent) in the hydraulic cementitious material is less than or equal to 0.7% by weight of the cementitious material. The first strength-enhancing agent includes a compound represented by structural formula (I): ##STR00001##
and
the second strength-enhancing agent is sodium sulfate, potassium sulfate, or a mixture thereof. The example values of the variables in structural formula (I) and the example amounts of the first and second strength-enhancing agents being added are defined herein.

A method of forming a cement composition. The method comprises adding to a hydraulic cementitious material a first strength-enhancing agent and a second strength-enhancing agent, wherein the content of total alkali (Na.sub.2O equivalent) in the hydraulic cementitious material is less than or equal to 0.7% by weight of the cementitious material. The first strength-enhancing agent includes a compound represented by structural formula (I): ##STR00001##
and
the second strength-enhancing agent is sodium sulfate, potassium sulfate, or a mixture thereof. The example values of the variables in structural formula (I) and the example amounts of the first and second strength-enhancing agents being added are defined herein.

An apparatus for producing pozzolanic material from consumer waste includes a glass separator unit to remove glass material from the waste and a size reduction unit downstream the glass separator unit. The glass separator unit includes a tubular outer member and an inner helical member extending inwardly from the inner surface of the tubular outer member and defining an open central bore. The tubular outer member and the open central bore define respective coaxial longitudinal axes that are disposed at an angle relative to a horizontal reference plane, with the inlet higher than the outlet. Non-glass/non-ceramic material is output through the open outlet end of tubular outer member utilizing a flow of water. The glass/ceramic material is output to the size reduction unit through the open inlet end of the tubular outer member utilizing the rotating inner helical member of the glass separator unit.

Mineral fines reduce OPC content in concrete, mortar and other cementitious compositions, typically in combination with a pozzolanically active SCM. Mineral fines can replace and/or augment a portion of hydraulic cement and/or fine aggregate. Mineral fines can replace a portion of cement binder and fine aggregate as an intermediate that fills a size void between largest cement particles and smallest fine aggregate particles. Supplemental lime can enhance balance of calcium ions in the mix water and/or pore solution. Supplemental sulfate can address sulfate deficiencies caused by high clinker reduction, use of water reducers and/or superplasticizers, and SCMs containing aluminates. Concentrated or pure carbon dioxide (CO.sub.2) can be used to passivate alkaline values in highly alkaline materials, such as concrete washout fines, CKD, class C flyash, incinerator ash, bottom ash, or biomass ash. CO.sub.2 passivation or sequestration can be carried out before, during or after forming an initial concrete mix.

Mineral fines reduce OPC content in concrete, mortar and other cementitious compositions, typically in combination with a pozzolanically active SCM. Mineral fines can replace and/or augment a portion of hydraulic cement and/or fine aggregate. Mineral fines can replace a portion of cement binder and fine aggregate as an intermediate that fills a size void between largest cement particles and smallest fine aggregate particles. Supplemental lime can enhance balance of calcium ions in the mix water and/or pore solution. Supplemental sulfate can address sulfate deficiencies caused by high clinker reduction, use of water reducers and/or superplasticizers, and SCMs containing aluminates. Concentrated or pure carbon dioxide (CO.sub.2) can be used to passivate alkaline values in highly alkaline materials, such as concrete washout fines, CKD, class C flyash, incinerator ash, bottom ash, or biomass ash. CO.sub.2 passivation or sequestration can be carried out before, during or after forming an initial concrete mix.

The present invention provides a fiber-reinforced cement composition comprising; cement, fiber, silica, filler, expanded perlite, and polymer. The fiber-reinforced cement composition according to the present invention has low density, high toughness and flexural strength, and not contains volatile composition. When it is molded into workpiece, the workpiece is lightweight, easy to be cut and/or lathed into desired shapes, drilled and fixed with screws and/or repeatedly nailed at the same position, tolerant to humidity, termites and insects, inflammable and does not produce powder when cut, drilled and/or lathed that is hazardous to the workers. Therefore, it is suitably applicable for being utilized as a material for manufacturing furniture parts.

The present invention provides a fiber-reinforced cement composition comprising; cement, fiber, silica, filler, expanded perlite, and polymer. The fiber-reinforced cement composition according to the present invention has low density, high toughness and flexural strength, and not contains volatile composition. When it is molded into workpiece, the workpiece is lightweight, easy to be cut and/or lathed into desired shapes, drilled and fixed with screws and/or repeatedly nailed at the same position, tolerant to humidity, termites and insects, inflammable and does not produce powder when cut, drilled and/or lathed that is hazardous to the workers. Therefore, it is suitably applicable for being utilized as a material for manufacturing furniture parts.

A variety of methods and compositions are disclosed, including, in one embodiment, a settable composition comprising: water; and a cementitious component having a calculated reactive index.

A variety of methods and compositions are disclosed, including, in one embodiment, a settable composition comprising: water; and a cementitious component having a calculated reactive index.