A manufacturing process of a concrete product includes: (1) extracting calcium from solids as portlandite; (2) forming a cementitious slurry including the portlandite; (3) shaping the cementitious slurry into a structural component; and (4) exposing the structural component to carbon dioxide sourced from a flue gas stream, thereby forming the concrete product.

A cementitious mixture for a 3D printer, with improved performance, is described, and its relative use, more specifically for the production of finished products having a complex geometry using a 3D printing apparatus.

A manufacturing process of a concrete product includes: (1) extracting calcium from solids as portlandite; (2) forming a cementitious slurry including the portlandite; (3) shaping the cementitious slurry into a structural component; and (4) exposing the structural component to carbon dioxide sourced from a flue gas stream, thereby forming the concrete product.

An object of the present invention is to obtain a cement-based calcined board-shaped construction material having improved impact resistance.

The cement-based calcined board-shaped construction material of the present invention is characterized by being produced by adding 0.5 to 5 wt % of a ceramic inorganic fiber and/or a mineral inorganic fiber to 100 wt % of a compound comprising 5 to 40 wt % of Portland cement, 5 to 30 wt % of a glass powder, and a remainder occupied by a refractory aggregate mainly composed of a silica-alumina refractory raw material, kneading the resulting material, then shaping the kneaded material into an elongated board shape by extrusion, and subsequently calcining the shaped material.

Also, it is the cement-based calcined board-shaped construction material which is produced by sticking a glass fiber sheet to the rear side of the cement-based calcined board-shaped construction material.

A composite material, compositions, processes and methods of using coal and coal by-products composite ceramics is provided for use as a safe, non-toxic material for construction, building and architecture components. The composite material disclosed herein is formed from resin/coal aggregates that contain and prevent the release of harmful impurities that naturally occur in both coal and coal by-products while the advantages of coal-based composites are made available to the building industry. The strength, density and porosity of the composites can be tailored within a wide range to fit the final application by controlling the materials, form factor and processing parameters during fabrication.

Mix formulation for 3D printing of structures is described, including a composition of an aluminosilicate source and an activator. Also described is a method that includes combining a composition having an aluminosilicate source and an activator with aggregate to yield a mixture, extruding a first quantity of the mixture through a nozzle to form a first layer of the mixture, extruding a second quantity of the mixture through the nozzle to form a second layer of the mixture substantially on the first layer, and curing the first layer and the second layer to yield a structure printed using a 3D printer.

Various cement-containing compositions are disclosed, including insulating cement, forms, and prefabricated building materials produced from cement-containing compositions with insulating properties. Some of the preferred embodiments include expanded polystyrene and an acrylic component to provide enhanced insulating properties, or have a lower density, lighter weight, and increased insulating R-value in comparison with other cement-containing compositions.

A highly thixotropic 3D printing concrete and a manufacturing method therefor are provided. The weight percentage of each component calculated per cube of concrete is: 35-40% of cement, 0.1-0.4% of polycarboxylate superplasticizer, 0.1-0.4% of polypropylene fiber, 1.0-3.0% of special thixotropic agent for 3D printing concrete, and 12.5-14.5% of water, and the remainder is sand.

A composite material, compositions, processes and methods of using coal and coal by-products composite ceramics is provided for use as a safe, non-toxic material for construction, building and architecture components. The composite material disclosed herein is formed from resin/coal aggregates that contain and prevent the release of harmful impurities that naturally occur in both coal and coal by-products while the advantages of coal-based composites are made available to the building industry. The strength, density and porosity of the composites can be tailored within a wide range to fit the final application by controlling the materials, form factor and processing parameters during fabrication.

In a method for manufacturing articles in the form of a slab or block, the articles are obtained from an initial mix comprising aggregates and a binder. Synthetic aggregates and fillers have a hardness greater than or equal to 5 Mohs, and contain silicon dioxide substantially only in amorphous form, the silicon dioxide in crystalline form being present in quantities of less than 1% by weight.