A molding material in a powder-fixing lamination method includes an aggregate and a powdery precursor of a binder that binds the aggregate mutually. The aggregate is a casting sand, and the powdery precursor contains a hardening component and a hardening accelerating component. A molded product is manufactured using the molding material.

The present invention relates to methods and apparatuses for an automated reinforced concrete construction system for onsite slip-form molding and casting a variety of cementitious mixes in a cast in place leave in place externally moldable flexible reinforced containment sleeve providing a wide variety of interchangeable full-scale molding configurations simultaneously optimizing a wide variety of cementitious mix curing characteristics, further having optional internal reinforcement net(s), for layer wise interlocking additive printed brick deposition providing improved slip-form mold casting of a wide variety of reinforced concrete structures; the present invention further includes a variety of operating platforms suitable for on and offsite construction as disclosed herein.

The present invention has solved the problems of conventional molding materials, and provides a hydraulic composition for additive manufacturing devices having high strength development, particularly high early strength development, and less generation of gas defect and graphite spheroidization defect. Specifically, the hydraulic composition for additive manufacturing devices of the present invention at least contains calcium aluminate. It is preferable that the hydraulic composition contain 0.5-10 parts by mass of gypsum with respect to 100 parts by mass of the calcium aluminate.

Disclosed is a construction material composition including a matrix predominantly containing an aluminum silicate compound, such as a metakaolin, and an alkaline activation solution. The composition is contains less than 10 wt. % cement or clinker and in that the metakaolin is a metakaolin obtained via flash calcination. The reaction between the components is carried out at a temperature less than 30 C. The method for manufacturing the construction material includes mixing the composition with various elements such as granulates, plant fibers, unfired clay, and expanding agents. It is particularly of use in producing floor, wall, or roof coating elements, prefabricated construction elements, or insulation, adhesive, or inorganic sealant modules.

A ceramic slurry for forming a ceramic article includes a binder, a first plurality of ceramic particles having a first morphology, a second plurality of ceramic particles having a second morphology that is different from the first morphology; and a photoinitiator. A method for using this slurry for fabricating ceramic articles is presented as well.

A lightweight porous material with increased strength and mechanical properties, the use and the preparation thereof.

Systems and method of constructing a 4D-printed ceramic object, the method including extruding inks including particles and polymeric ceramic precursors through a nozzle to deposit the inks to form a first elastic structure and a second elastic structure, subjecting the first elastic structure to a tensile stress along at least one axis, attaching the second elastic structure to the first elastic structure, releasing the application of the tensile stress from the first elastic structure to allow the first elastic structure and second elastic structure to form a 4D-printed elastomeric object, and converting the 4D-printed elastomeric object into the 4D-printed ceramic object.

The invention relates to a method and to a device for generating three-dimensional objects by means of a generative method. According to the invention, powdered material and binding agents are applied sequentially and electromagnetic waves are used to cure the binding agent so that the powdered material bonded with the binding agent forms the three-dimensional object. The electromagnetic waves used are RF radiation. As a result, a fast and uniform curing of the three-dimensional object is achieved.

The instant disclosure sets forth a process for re-activating a mineral residue. The process includes providing a mineral residue, which includes a core and a shell around the core. In certain examples, the core comprises calcium (Ca), magnesium (Mg), or a combination thereof. The Ca and Mg is not present as elemental Ca or Mg but rather as a compound of Ca or of Mg, such as but not limited to Ca(OH).sub.2 or Mg(OH).sub.2. In certain examples, the shell comprises an oxide, a hydroxide, a carbonate, a silicate, a sulfite, a sulfate, a chloride, a nitrate, or nitrite, of calcium (Ca) or of magnesium (Mg), or a combination thereof. The process includes (a) fractionating the mineral residue; (b) contacting the mineral residue with an acid and fractionating the mineral residue; or (c) contacting the mineral residue with a base and fractionating the mineral residue. As a result, the mineral residue's core is exposed. In some examples, the shell is passivating and inhibits the Ca or Mg, or both, in the core from reacting with carbon dioxide (CO.sub.2). By exposing the core as described herein, a mineral residue's reactivity with carbon dioxide is increased.

Provided are a binder in the producing of a casting sand mold according to an ink jet type lamination shaping method in which a binder is printed with respect to sand, a method for producing the binder, and a method for producing a casting sand mold using the binder. Specifically, provided are a binder useful for a casting sand mold of an ink jet type, containing: a resol-type phenolic resin that is obtained by reacting aldehydes (A1), phenols (P1), and a compound (N) having two or more phenolic hydroxyl groups in one molecule or by reacting the aldehydes (A1) and a novolac-type phenolic resin (N1), in the presence of an alkali catalyst, and has a dispersion degree (Mw/Mn) of 1.0 to 3.5 and a phenolic monomer residue of 5% or less, a method for producing the binder, and a method for producing a casting sand mold.