A new construction material prepared from a new pozzolanic material.

A geopolymeric ink formulation for direct 3D printing containing a geopolymeric formulation whose components are present in such proportions as to be subjected to a geopolymerization reaction and to provide, at the end of the reaction, a solid geopolymer and wherein the formulation, before and during at least a part of the geopolymerization reaction, wherein three-dimensional chemical bonds have not yet been formed, forms a reversible-gel, non-Newtonian, viscoelastic fluid. The formulation is extruded through a 3D printing tool equipped with nozzle into strands according to a geometry such as to create a three-dimensional structure on one or more layers. The extrusion preferably takes place within a hydrophobic liquid, such as oil.

The present invention comprises a product. The product comprises a first mineral in particulate form and having a first pozzolanic reactivity and a second mineral in particulate form and having a second pozzolanic reactivity greater than the first reactivity, wherein the surface of at least some of the particles of the first mineral is at least partially covered with particles of the second mineral. A method of making the composition of the present invention is also disclosed.

Disclosed is a composition including an amorphous calcium aluminate with a final lime:alumina molar ratio between lower and upper limits. The amorphous calcium aluminate is a combination including at least: a first amorphous calcium aluminate with a first lime to alumina molar ratio, strictly lower than the lower limit of the predetermined range; and a second amorphous calcium aluminate with a second lime to alumina molar ratio, strictly higher than the upper limit of the predetermined range. The combination includes a first amount of the first amorphous calcium aluminate and a second amount of the second amorphous calcium aluminate, the first and second amounts being determined in such a way that the final lime to alumina molar ratio of the amorphous calcium aluminate, corresponding to the average of the first and second lime to alumina molar ratios weighted by the first and second amounts, is within the predetermined range.

A lime-based cement extender composition, and associated systems and methods are disclosed herein. In some embodiments, the lime-based cement extender composition includes 5-20% by weight lime particles, 40-50% by weight limestone particles, and 40-50% by weight pozzolan particles. Additionally or alternatively, the lime-based cement extender composition can comprise a calcium oxide concentration of 45-65%, a magnesium oxide concentration of 0.5-2%, an iron oxide concentration of 0.5-2.0%, an aluminum oxide concentration of 2-8%, a silicon dioxide concentration of 20-40%, a potassium oxide concentration of 20,000-30,000 ppm, and a sodium oxide concentration of 10,000-20,000 ppm. In some embodiments, the lime-based cement extender composition, or product, is combined with cement to produce a cement blend for use in the mining industry as mine backfill.

A glass furnace including an additive-containing product including an additive selected from: phosphorus compounds other than glasses and vitroceramics, tungsten compounds other than glasses and vitroceramics, molybdenum compounds other than glasses and vitroceramics, iron in the form of metal, aluminum in the form of metal, silicon in the form of metal, and their mixtures, silicon carbide, boron carbide, silicon nitride, boron nitride, glasses including elemental phosphorus and/or iron and/or tungsten and/or molybdenum, vitroceramics including elemental phosphorus and/or iron and/or tungsten and/or molybdenum, and their mixtures, and having the following chemical analysis, exclusively of the additive, as a percentage by weight on the basis of the oxides: Cr.sub.2O.sub.3?2%, and Cr.sub.2O.sub.3+Al.sub.2O.sub.3+CaO+ZrO.sub.2+MgO+Fe.sub.2O.sub.3+SiO.sub.2+TiO.sub.2?90%, and Cr.sub.2O.sub.3+Al.sub.2O.sub.3+MgO?60%, the content by weight of additive being in the range 0.01% to 6%.

A heavyweight concrete composition comprising cement, steel slag coarse particles, steel slag fine particles, and iron ore aggregate, a wet concrete slurry of water mixed with the heavyweight concrete composition, and a heavyweight concrete which is a cured form of the wet concrete slurry. In the present disclosure, sand, which is used in conventional concretes, is replaced with steel slag fine particles to produce a sand-free heavyweight concrete.

The present invention corresponds to a cement formulation based on sulfoaluminate comprising a specific Ye'elimite crystal proportion having enhanced mechanical resistance, setting and low CO2 emission features. A concrete obtained when mixing said formulation with water and gypsum is further described, having a superior performance at initial ages compared to concrete obtained from Portland cement.

In an embodiment, the cement compositions comprise: (i) hydraulic cement, wherein the hydraulic cement has a ratio of CaO to SiO.sub.2 in the range of 2.0 to 4.0; and (ii) a water-soluble metaphosphate in a concentration of at least 2.5% bwoc. In another embodiment, the cement compositions comprise: (i) hydraulic cement, wherein the hydraulic cement has a ratio of CaO to SiO.sub.2 of less than 2.0; and (ii) a water-soluble metaphosphate; wherein any alkali nitrate is in a concentration of less than 2% bwoc; and wherein any alkali hydroxide, alkali carbonate, or alkali citrate is in a concentration of less than 0.2% bwoc. Methods of cementing in a well comprising forming either of such cement compositions and introducing it into the well are provided.

A composition of matter as well as a protective coating or article manufactured from the composition produced by preparing a non-flammable mixture by mixing (I) at least one water-soluble alkali metal silicate selected from the group consisting of sodium silicate, potassium silicate, and combinations thereof; (II) sodium aluminosilicate, which, in the process of interacting with a soluble alkali metal silicate under heat and/or fire, substantially expands and produces foam, which provides heat/fire protection for surfaces, (III) at least one chemical selected from the group consisting of silica, mica, talc, microspheres, glass, ceramic, chopped fibers, plaster of Paris, sodium bicarbonate, cement, perlite, zinc oxide, zeolite, wollastonite, vermiculate, clay, borax and alumina, which, in the process of interacting with a soluble alkali metal silicate and sodium aluminosilicate, accelerates the processes of interaction and improves the mechanical, physical and thermal properties including providing stability of the mixture.