C04B2111/00586

Method of separating and extracting raw materials from asphaltic limestone powder
11591524 · 2023-02-28 ·

This invention relates to manufacturing briquettes, pellets and shapes from recycled asphaltic limestone powder derived from waste residential roofing products. Briquettes and pellets are manufactured through a densification process at varying temperatures, creating recycled asphalt pellets, asphalt limestone pellets and bio mass and coal fines briquettes. Various shapes, including curbs and posts, are manufactured through heat and pressure in molds. Seawalls, walkways and wall panels are manufactured by blending asphaltic limestone powders with polymer resins and extruded or pultruded into shapes.

Drill cuttings reuse in roofing materials

A process for the reuse of oilfield drilling waste with an natural affinity for oil which has had at least a portion of the contaminants removed using a remediation technology. The drilling waste can be further refined to ensure the waste meets a desired particle size distribution and thereafter sent for reuse by mixing the drilling waste with hot bituminous tar and thereafter using the liquids phase in roofing materials. A method of mixing the drilling waste with conventional fillers is also described to create a blended mixture of drilling waste and conventional fillers to create a new hybrid filler which is mixed with hot bituminous tar for use in roofing materials.

GYPSUM CEMENT WITH REDUCED PERMEABILITY
20230096189 · 2023-03-30 ·

A cellular glass insulation system for an outer surface of a structure or pipe. The insulation system includes multiple segments of cellular glass. An adhesive having a reduced permeability is provided at the interface between the individual cellular glass segments and is configured to limit water intrusion that might cause corrosion of the structure or pipe.

CELLULOSIC COMPOSITE MATERIALS AND METHODS THEREOF
20230032048 · 2023-02-02 ·

The present disclosure provides compositions and methods of manufacture of a composite material. In an aspect, the composite material may comprise a cellulosic material and a binder material. In some cases, at least a portion of the cellulosic material may be delignified. In some cases, at least a portion of crystal structure of the cellulosic material may be maintained in the composite material. In some cases, the cellulosic material may comprise a plurality of pores. In some cases, the binder may comprise lime comprising calcium oxide or calcium hydroxide. In some cases, the binder may further comprise silicate.

GRANULES FOR ROOF COATINGS
20220348497 · 2022-11-03 ·

Granules for a roof coating, wherein said granules comprise particles that have a coating, wherein said coating comprises at least one layer of an inorganic powder in a binder, wherein said inorganic powder has a d50 grain size of from 0.5 to 25 μm, and wherein a hydrophobizing and/or oleophobizing agent is present on said coating.

Coated solar reflective granules and methods of manufacturing the same
11479675 · 2022-10-25 · ·

A reflective particulate material comprises a particulate substrate, and a coating on the particulate substrate. The coated reflective particulate material may have a relative error of an amount of the coating on the particulate substrate of about 5% to about 15%, and/or a dust index of about 5 or lower, and/or a staining loss of about 8% to about 11%. A method of manufacturing the reflective particulate material comprises mixing the particulate substrate with a liquid coating composition to form a wet particulate mixture, passing the wet particulate mixture through at least one heat zone to remove water and/or moisture, and curing the coating material in the coating composition.

Granules

A plurality of granules comprising particulate silicate material bonded together with an inorganic binder, the inorganic binder comprising reaction product of at least alkali silicate and hardener, wherein the hardener is at least one of aluminum phosphate, amorphous aluminosilicate, fluorosilicate, Portland cement, or a calcium silicate, wherein the particulate silicate material is present as at least 50 percent by weight of each granule, based on the total weight of the respective granule, wherein each granule has a total porosity in a range from greater than 0 to 50 percent by volume, based on the total volume of the respective granule, and wherein the granules have Tumble Toughness Value of at least 70 before immersion in water and at least 40 after immersion in water at 20° C.±2° C. for two months. The granules are useful, for example, as roofing granules.

Colored solar-reflective roofing granules, roofing products including them, and methods for making them

The present disclosure relates to roofing granules, such as colored solar-reflective roofing granules, and to methods for making and their use in roofing products. One aspect of the disclosure provides a collection of colored solar-reflective roofing granules, wherein substantially each roofing granule includes an inner layer of a porous ceramic material, the pore size and material of the inner layer being selected such that the inner layer is substantially reflective of infrared radiation; and disposed about and substantially surrounding the inner layer, an outer layer of a substantially colored ceramic material, the outer layer of substantially colored ceramic material being substantially transmissive to infrared radiation, the collection of colored solar-reflective roofing granules having a L* of no more than 60 and a solar reflectivity of at least 30%.

Building materials comprising agglomerated particles

Roofing granules comprising agglomerated inorganic material, and building materials, such as shingles, that include such roofing granules. By fabricating roofing granules from agglomerating inorganic material it is possible to tailor the particle size distribution so as to provide optimal shingle surface coverage, thus reducing shingle weight and usage of raw materials. Additionally, the use of agglomeration permits the utilization of by-products from conventional granule production processes.

Hybrid coating for roof applications

Embodiments may include a coated granule for roofing systems. The coated granule may include an aluminum silicate granule and a coating disposed on the aluminum silicate granule. The coating may include a copolymer and a siloxane-based or a silane-based compound. The copolymer may be a cationic fluorinated (meth)acrylic copolymer. The aluminum silicate granule may have a particle size in a range from 0.2 mm to 2.4 mm. The aluminum silicate granule may have a 65% or greater reflectivity. The coated granule may repel oil and maintain its reflectivity better than with other techniques.