The present invention relates to methods for forming a layered composite material, the finished product comprising at least one geopolymeric layer and at least one cement-based layer. The method of the invention allows the provision of products with more varied appearances, shapes, colours, gloss, or surface structures such as decorations, reliefs, roughness, or the like. Products obtained according to the method of the invention also form part of the invention.

A cementitious composite includes a cementitious mixture of cementitious materials and non-cementitious materials. Prior to the in-situ hydration, V.sub.b=M.sub.c/.sub.c.Math.(1+F.sub.v)+.sub.i.sup.n(M.sub.nc.sub.i/.sub.nc.sub.i) where V.sub.b is the bulk volume of the cementitious mixture per unit area of the cementitious composite, M.sub.c is a mass of the cementitious materials of the cementitious mixture per unit area of the cementitious composite, .sub.c is a density of the cementitious materials of the cementitious mixture, M.sub.nc.sub.i is a mass of each constituent type of the non-cementitious materials of the cementitious mixture per unit area of the cementitious composite, .sub.nc.sub.i is a density of each constituent type of the non-cementitious materials of the cementitious mixture, and F.sub.v is a ratio of the volume of the voids within the cementitious mixture relative to the volume of the cementitious materials of the cementitious mixture per unit area of the cementitious composite. F.sub.v is between 0.64 and 1.35.

A method to make an ultra-stable structural laminate of a cementitious material with a nano-molecular veneer and a foam component catalytically reacted into an expanded closed cell foam having a thickness from .sup.th inch to 8 inches, a density from 1.5 pounds/cubic foot to 3 pounds/cubic foot that inter-engages the cementitious material forming a matrix creating the ultra-stable structural laminate with fire resistance; a lateral nail pull strength from 44 pounds to 300 pounds of force; an insulation R value from 1 to 40; a resistance to seismic impact for earthquakes over 3.1 on the Richter Scale; a break point from 7 lbs/inch to 100 lbs/inch; and a resistance to wind shear equivalent to a 15 mph downburst.

Environmentally responsible insulating construction blocks and structures constructed primarily of recycled materials are disclosed. The environmentally friendly construction blocks and structures comprise shredded rubber tire pieces coated with silica fume, slag cement and cement, which are then mixed with water and formed in a mold. A layer of grout or a fireproof material may be disposed on one side of the environmentally responsible insulating construction block. The environmentally responsible insulating construction blocks provide high insulation as well as strength for applications such as green roofing, wall construction and green roofing decks. Environmentally friendly structures can be built by pouring the coated shredded rubber tire pieces into molds to form walls, and then to pour a layer of the coated shredded rubber tire pieces as a roof deck, thereby creating a self-supporting structure in a monolithic pour.

An artificial stone building tile and method. Disclosed is an artificial stone building tile and a method of making the building tile. The building tile has a low density and significant flexibility, and is nailable without cracking. It is made by layers of cement formulations separated by layers of metal mesh. Color batches of cement are prepared and placed in the bottom of a mold, with the color batches becoming the visible face of the building tile.

A process for making a composite pavement structure comprising primed glass aggregate particles and a polymeric binder composition is disclosed. Systems and methods are also disclosed for the priming of glass aggregate particles. In one embodiment, the glass aggregate particles range from about 0.1 to about 0.5 inch in diameter and are exposed to a coupling agent in solution, for example an aqueous aminosilane solution, in an amount of about 1 to about 10 parts by weight of solution based on 100 parts by weight of the glass aggregate particles wherein the aqueous solution contains about 0.01 to about 5.0 parts by weight coupling agent based on 100 parts by weight of solution. After exposure, the primer is allowed to react and bond with the glass aggregate particles for a predetermined time period to provide primed glass particles, for example silylated glass particles, which are then dried. Once the primed glass and polymeric binder composition are mixed, they are allowed react and bond to provide a composite pavement structure.

The present disclosure relates generally to building materials, such as building boards, having improved strength and reduced shrinkage. More particularly, the present disclosure provides building compositions comprising Struvite-K (KMgPO.sub.46 H.sub.2O), Syngenite (K.sub.2Ca(SO.sub.4).sub.2H.sub.2O), and one or more silicate additives suitable for use in building materials.

A door for attenuating sound includes at least one core disposed between a front surface and a back surface. The at least one core includes a composition comprising vermiculite, for example, expanded vermiculite, and an inorganic bonding agent. Such a composition for the core has a density of at least 600 Kg/m.sup.3. The door has at least a sound transmission class (STC) rating or an outdoors/indoors transmission coefficient (OITC) being higher than 30.

A preform intended for the production of a dental prosthesis. The preform includes a group of agglomerated ceramic, glass-ceramic or glass particles, such that, as volume percents: more than 40% and less than 90% of the particles of said group have a size greater than 0.5 ?m and less than 3,5 ?m, said particles hereinafter being denoted enamel particles, and more than 10% and less than 60% of the particles of said group have a size greater than 3.5 ?m and less than 5.5 ?m, said particles hereinafter being denoted dentine particles. The microstructure of the preform is such that there is an axis X, termed axis of variation, along which the Ve/(Ve+Vd) ratio changes continuously, Ve and Vd denoting the volume percents of enamel particles and of dentine particles, respectively. The enamel and dentine particles representing, together, more than 90% of the volume of the agglomerated particles.

The present disclosure provides a method of manufacturing a composite sandwich panel having a core formed of a plurality of cells extending vertically between a first skin and a second skin. The method includes creating at least one first strip and a second strip from a temporary material, each strip having at least one cavity having a succession of aligned half-cells, lining the cavity of the first strip with a fibrous ply, assembling the first strip and the second strip by interlocking the cavity of the first strip with the cavity of the second strip and trapping the fibrous ply therebetween, and trimming excess temporary material of the entirety of the strips formed during the preceding assembly step so as to form a new cavity which forms a succession of aligned half-cells.