Disclosed is a construction material composition including a matrix predominantly containing an aluminum silicate compound, such as a metakaolin, and an alkaline activation solution. The composition is contains less than 10 wt. % cement or clinker and in that the metakaolin is a metakaolin obtained via flash calcination. The reaction between the components is carried out at a temperature less than 30 C. The method for manufacturing the construction material includes mixing the composition with various elements such as granulates, plant fibers, unfired clay, and expanding agents. It is particularly of use in producing floor, wall, or roof coating elements, prefabricated construction elements, or insulation, adhesive, or inorganic sealant modules.

The present invention is a granular material that can be well recoated regardless of the type of the granular material, and enables a refractory aggregate in an unprinted portion to be used without any regeneration process, in the manufacture of a three-dimensional laminated and shaped mold. This granular material is a granular material for use in three-dimensional laminated mold shaping, and obtained by adding a material that causes a hydration reaction having a moisture absorbing function and generates a catalytic effect to a coating material mixed with or coated with an acid as a catalyst which activates and hardens an organic binder for binding the granular material.

Self-stressing engineered composites that include a matrix containing self-stressing reinforcement that is activated by an activator that causes, in situ, the self-stressing reinforcement to transfer at least some of its pre-stress into portions of the matrix adjacent the self-stressing reinforcement. In some embodiments, the activator can be of a self-activating, an internal activating, and/or an external activating type. In some embodiments, the self-stressing reinforcement includes an active component that holds and transfers pre-stress to a matrix and a releasing component that causes the active component to transfer its pre-stress to the matrix. In some embodiments, the self-stressing reinforcement is initially unstressed and becomes stressed upon activation. Various engineered composites, self-stressing reinforcement, and applications of self-stressing engineered composites are disclosed.

A roof cover board made from a mixture of 30-60% stucco; 20-50% perlite; 10-30% cellulose fiber; 3-20% starch; and siloxane. Also disclosed is a stucco-free roof cover board made from a mixture of 30-60% perlite, 30-60% cellulose fiber, 5-25% starch; and siloxane. Also disclosed are methods for making same.

A multi-zone cementitious product, which includes a base zone made of a first cementitious material composition and forming a portion of the product. At least one facing zone is adjacent to and bonded to the base zone, the facing zone made of a second cementitious material composition and forming at least one exterior face of said product which is visible when the product is installed. A disrupted boundary layer is between the facing zone and the base zone, and includes material from both the facing zone and the base zone. The disrupted boundary layer bonds the facing zone to the base zone. The facing zone has a thickness sufficient to prevent the base zone from being visible when the product is installed.

Stone slabs, and systems and methods of forming slabs, are described. Some example slabs include a first pattern defined by a first particulate mineral mix and a second pattern defined by a second particulate mineral mix different from the first particulate mineral mix. Locations of the first pattern have a first average thickness perpendicular to the slab width and the slab length, and locations of the second pattern have a second average thickness perpendicular to the slab width and the slab length that is different from the first average thickness.

An insulation panel comprising an outer shell formed of thermoplastic material and an inner space inside the outer shell, wherein the inner space is at least partially filled with a foamed inorganic material comprising at least one mineral binder and optionally at least one synthetic organic polymer, wherein the foamed inorganic material has a density of not more than 500 g/l. The invention is also directed to a method for producing an insulation panel.

A floor panel includes a core and decorative layer applied thereon, such that the material of the aforementioned core has a density of more than 1000 kg/m.sup.3, preferably more than 1300 kg/m.sup.3, and has a thickness of 6 millimeters or more. The core has internal spaces and/or that the core has spaces on its bottom side. A method for manufacturing such floor panels is provided according to the aforementioned floor panel.

A description is given of the use of an additive mixture (A) for combination with a solution or dispersion (B) comprising waterglass, for producing a moulding material mixture for producing articles from the group consisting of foundry moulds and foundry cores; a multi-component binder system comprising (A) an additive mixture and (B) a solution or dispersion comprising waterglass; a moulding material mixture comprising a mould base material (C) and also components (A) and (B) of such a multi-component binder system; a method for producing an article from the group consisting of foundry moulds and foundry cores; articles from the group consisting of foundry moulds and foundry cores; and the use of such an article for metal casting, preferably for light metal casting, more particularly for aluminium casting.

A construction board comprising a mixture of at least 30 wt % [and preferably at least 40 wt %] magnesium oxide and at least one binding or filling agent forming a core of the board, wherein the board comprises an interior portion positioned in between two opposite surfaces of the board such that at least one reinforcing mesh is positioned in the interior portion of the board.