C04B2111/00793

METHODS IN FORMING TEMPERATURE RESISTANT INORGANIC NANO-SCALE MEMBRANE LAYER FOR IMPROVED HIGH TEMPERATURE FILTRATION

Aspects of the disclosure provide methods of making a coated filtration material. Various methods include providing a base filter material and applying a first coating to the base filter material, the first coating being in nanoparticle form. A second coating is applied on top of the first coating, the second coating being a nanoscale inorganic material. The method further includes removing the first coating in such a way that the second coating remains on the base filter material. Methods of the disclosure can be used to manufacture coated filtration materials having a coating with a porosity of 90% or greater and a pore size in the range of 0.1-0.5 μm.

Method for manufacturing honeycomb structure
11156400 · 2021-10-26 · ·

A method for manufacturing a honeycomb structure, includes: a step of manufacturing a honeycomb formed body to manufacture a non-fired honeycomb formed body, the non-fired honeycomb formed body including a raw material composition containing a ceramic raw material, 0.5 to 5.0 mass % of pore former and water; an induction drying step of drying the manufactured non-fired honeycomb formed body by induction drying to obtain a honeycomb dried body; and a firing step of firing the obtained honeycomb dried body to obtain a honeycomb structure. The induction drying step is to remove 20 to 80% of the entire water that the non-fired honeycomb formed body contained before drying by induction drying to obtain a first dried honeycomb formed body, then turn the first dried honeycomb formed body upside down and remove the residual water by further induction drying to obtain the honeycomb dried body.

CORDIERITE-INDIALITE-PSEUDOBROOKITE STRUCTURED CERAMIC BODIES, BATCH COMPOSITION MIXTURES, AND METHODS OF MANUFACTURING CERAMIC BODIES THEREFROM
20210323872 · 2021-10-21 ·

A ceramic body exhibiting % P≥50%, df≤0.36, and a combined weight percentage of crystalline phases containing cordierite and indialite of at least 85 wt %, and up to 10 wt % of a crystalline pseudobrookite structured phase, such as armalcolite. The ceramic body contains, as expressed on an oxide basis, either: 1% wt % to 11% wt % titania and 89% wt % to 99% wt % MgO, Al.sub.2O.sub.3, and SiO.sub.2 that have relative weight ratios of MgO:Al.sub.2O.sub.3:SiO.sub.2 within the field defined by 15.6:34.0:50.4, 12.6:34.0:53.4, 13.9:30.7:55.4, and 16.9:30.7:52.4, or 2.5% to 11% titania and 89% wt % to 97.5% wt % MgO, Al.sub.2O.sub.3, and SiO.sub.2 that have relative weight ratios of MgO:Al.sub.2O.sub.3:SiO.sub.2 within the field defined by 15.6:34.0:50.4, 12.6:34.0:53.4, 12.0:35.7:52.3, and 15.0:35.7:49.3. Batch composition mixtures and methods of manufacturing ceramic bodies using the batch compositions are provided, as are other aspects.

REACTION DEVICE AND REACTION METHOD USING FINE BUBBLES

A reaction device for reacting a liquid-phase reactant and a gas-phase reactant converted into fine bubbles includes: a porous body that includes a plurality of flow paths and in which the flow paths are separated by porous walls, the porous walls include continuous pores, and the porous body includes a reaction catalyst at least on the surface thereof; a solution supply section for supplying a solution containing a gas-phase reactant and a liquid-phase reactant to the continuous pores in the porous body; and a solution discharge section for discharging solution containing a reaction product obtained when the solution flows through the continuous pores of the porous body.

HONEYCOMB STRUCTURE AND MANUFACTURING METHOD OF THE SAME
20210323882 · 2021-10-21 · ·

A honeycomb structure includes a pillar-shaped honeycomb structure body having a porous partition wall so as to surround a plurality of cells extending from a first end face to a second end face, and a circumferential coating layer composed of a circumferential coating material coated on at least a part of circumference of the honeycomb structure body, wherein the circumferential coating layer has a printing area for printing on the surface thereof, the printing area has a lightness (L*) in L*a*b* color space (CIE1976) defined by International Commission on Illumination (CIE) of 35 or more, and the printing area has a surface roughness Ra of 30 μm or less.

HONEYCOMB STRUCTURE, EXHAUST GAS PURIFYING DEVICE AND METHOD FOR PRODUCING HONEYCOMB STRUCTURE

A pillar shaped honeycomb structure, including: an outer peripheral wall; and porous partition walls disposed inside the outer peripheral wall, the partition walls defining a plurality of cells, each of the cells penetrating from one end face to other end face to form a flow path, wherein one or both of the one end face and the other end face includes a groove portion; and wherein at least one annular conductive loop containing a conductive material is embedded in the groove portion.

Circumferential coating material, circumferential coated honeycomb structure
11142485 · 2021-10-12 · ·

A circumferential coating material to be applied to a circumferential surface of a honeycomb structure made of ceramics formed by extrusion, the circumferential coating material including a ceramic raw material that forms a circumferential coating layer, wherein the ceramic raw material contains: a ceramic mixture of first ceramic particles having particulate shapes, and second ceramic particles having particulate shapes and an average particle diameter different from an average particle diameter of the first ceramic particles; and a fiber material having an elongated strip-like shape, wherein the ceramic mixture has particle size distribution including at least two local maximum values, and the fiber material has an average fiber length ranging from 30 to 100 μm in a longitudinal direction.

FILTER ELEMENT FOR A PARTICULATE FILTER, AND EXHAUST GAS PARTICULATE FILTER
20210310389 · 2021-10-07 · ·

A filter element for a particle filter having a porous filter body made of a ceramic material and including a plurality of flow channels extending fluidically in parallel. It is provided that the filter body is provided at least in a part of the flow channels with a coating made of a coating material, which is different from the ceramic material and is made up of orthorhombic crystals, namely sepiolite. The coating forms an outer layer of the filter element.

CERAMIC ARTICLE PRODUCTION METHOD AND CERAMIC ARTICLE

Provided are a method of manufacturing a ceramic article including a porous portion in which improvement in mechanical strength of a modeled article is achieved while high modeling accuracy is obtained, and a ceramic article. The method of manufacturing a ceramic article includes the steps of: (i) irradiating powder of a metal oxide containing aluminum oxide as a main component with an energy beam based on modeling data to melt and solidify or sinter the powder, to thereby form a modeled article including a porous portion; (ii) causing the modeled article formed in the step (i) to absorb a liquid containing a zirconium component; and (iii) heating the modeled article that has absorbed the liquid containing the zirconium component, wherein, in the absorbing step, the liquid is absorbed so that a ratio of the zirconium component in a metal component contained in the porous portion becomes 0.3 to 2.0 mol %.

Manufacturing method of honeycomb structure
11135739 · 2021-10-05 · ·

A manufacturing method of a honeycomb structure including: a formed body forming step of extruding a forming raw material, to form a plurality of quadrangular prismatic columnar honeycomb formed bodies; a firing step of firing the honeycomb formed bodies, to form a plurality of quadrangular prismatic-columnar quadrangular segments; a triangular segment forming step to form a triangular prismatic-columnar triangular segment; a bonded body forming step to form a honeycomb bonded body; and a circumference grinding step to manufacture the honeycomb structure, wherein the bonded body forming step further includes: a pressurizing step of pressurizing the triangular segment from a circumferential direction of the temporary assembly toward a central direction thereof, by use of a pressurizing jig comprising a pressurizer.