C04B2111/0081

Porous article and method of manufacturing the same

The present disclosure relates to porous ceramic articles and a method of making the same. The porous ceramic articles have a porosity (P) as a fraction in a range of about 0.3 to about 0.7; a permeability factor PQ>0.025, wherein PQ is (K.sub.bulk)/(P.Math.d.sub.50.sup.2), K.sub.bulk being bulk permeability in Darcy, and d.sub.50 being the mean pore size in micrometers (μm); a tortuosity in a range of about 1.8 to 3; and a median pore size diameter d.sub.50 in a range of about 10 μm to about 35 μm. The porous ceramic articles can have an interconnected bead microstructure comprising beads and bead connections, PQ is directly proportional to bead size, and wherein in a random cross section through the body, the beads appear as globular portions.

METHOD FOR MANUFACTURING A HYDRAULIC BINDER
20220017414 · 2022-01-20 ·

Disclosed is a method for manufacturing a hydraulic binder including a calcium aluminate, which involves: a) providing a composition including a lime C source compound and an alumina source compound, the composition including at most 95% lime C and alumina, and at least 23% alumina, by weight relative to the total weight of dry matter of the composition; b) placing the composition provided in step a) in a moisture-saturated environment, at a hydration temperature of between 40° C. and 150° C., so as to precipitate hydrated phases containing at least one aluminium oxide combined with a calcium oxide and with water; and c) subjecting the precipitates obtained in step b) to a baking temperature of between 200° C. and 1300° C., for at least 15 minutes.

CERAMIC HONEYCOMB BODIES HAVING HIGH-STRENGTH SKIN AND MANUFACTURING METHODS THEREOF

Methods of manufacturing a ceramic honeycomb body having a honeycomb structure with a matrix of intersecting walls, and a skin disposed on an outer peripheral portion of the matrix where the skin has a first average porosity and the interior portion of the matrix has a second average porosity that is greater than the first average porosity. The methods include coating at least the skin with a fluid formulation containing a sintering aid and subsequently firing the honeycomb structure. In certain embodiments, a glass layer is formed in the skin or in regions of the walls directly adjacent to the skin. In certain embodiments, the coating is applied to a green honeycomb structure, and in other embodiments the coating is applied to a ceramic honeycomb structure. Other honeycomb bodies and methods are described.

CORDIERITE-CONTAINING CERAMIC BODIES, BATCH COMPOSITION MIXTURES, AND METHODS OF MANUFACTURING CORDIERITE-CONTAINING CERAMIC BODIES
20220009843 · 2022-01-13 ·

A cordierite-containing ceramic body with % P≥50%, df≤0.50, and a combined weight percentage of crystalline phases containing cordierite and indialite of at least 85 wt %. The porous ceramic body contains, as expressed on a relative oxide weight percent basis in terms of MgO, Al.sub.2O.sub.3, and SiO.sub.2 that is within a field defined by (15.4, 34.1, and 50.5), (12.2, 34.1, and 53.7), (13.3, 31.2, and 55.5), and (16.6, 31.1, and 52.3). Batch composition mixtures and methods of manufacturing a porous ceramic body using the batch compositions are provided, as are other aspects.

Skinning of ceramic honeycomb bodies

A ceramic honeycomb body having a skin that does not block partial cells extending from an inlet face to an outlet face at an outer periphery portion of the body. A method of making the ceramic honeycomb body having the skin includes disposing a sheet on an outer peripheral wall of a honeycomb core having an outer surface spaced apart from interiors of the partial cells and skinning the body having the sheet disposed thereon. Subsequent curing in the method bonds the skin to cell walls of the body spaced apart from interiors of the partial cells.

METHODS OF MAKING HONEYCOMB BODIES HAVING INORGANIC FILTRATION DEPOSITS

A method for applying a surface treatment to a plugged honeycomb body comprising porous wall includes: atomizing particles of an inorganic material into liquid-particulate-binder droplets comprised of a liquid vehicle, a binder material, and the particles; evaporating substantially all of the liquid vehicle from the droplets to form agglomerates comprised of the particles and the binder material; depositing the agglomerates onto the porous walls of the plugged honeycomb body; wherein the agglomerates are disposed on, or in, or both on and in, the porous walls.

CEMENT MORTAR ADDITIVE COMPRISING HYDROPHOBIC SILICA, AND PREPARATION METHOD THEREFOR

The present disclosure relates to a cement mortar additive and a method of manufacturing the same. More particularly, the present disclosure relates to a cement mortar additive for solving the inhomogeneity, which is a problem caused by the deliquescence of urea, so that the deterioration of the physical properties of a cement mortar is prevented and the open time, water retentivity, and workability of the cement mortar are improved, and to a method of manufacturing the cement mortar additive.

Plugged honeycomb structure
11167279 · 2021-11-09 · ·

A plugged honeycomb structure, including: a pillar-shaped honeycomb structure body including porous partition walls; and plugging portions disposed at open ends of cells at an inflow end face side or at an outflow end face side, wherein a pore diameter corresponding to the cumulative pore volume of 10% is D10, a pore diameter corresponding to the cumulative pore volume of 30% is D30, a pore diameter corresponding to the cumulative pore volume of 50% is D50, a pore diameter corresponding to the cumulative pore volume of 70% is D70, a pore diameter corresponding to the cumulative pore volume of 90% is D90, the pore diameter D10 is 6 μm or more, the pore diameter D90 is 58 μm or less, and the plugged honeycomb structure satisfies the relationship of Expression (1).
0.35≤(D70−D30)/D50≤1.5  Expression (1):

Process for producing highly carbonaceous materials and the highly carbonaceous material obtained
11214523 · 2022-01-04 · ·

A process for the production of highly carbonaceous material, including combining a structured precursor including fibres and an unstructured precursor, in the form of a fluid, wherein the fluid has a viscosity of less than 45,000 mPa.Math.s.sup.−1 at the temperature at which the combination step occurs, and including at least a cyclic organic or aromatic compound in the molten state, or in solution at a concentration by weight of less than or equal to 65%, in order to obtain a combined precursor corresponding to the structured precursor covered by the unstructured precursor, wherein the process further includes step of thermal and dimensional stabilization of the combined precursor in order to obtain fibres covered with a cyclic organic or aromatic compound deposit, and a step of carbonization of the fibres covered with a cyclic organic or aromatic compound deposit in order to obtain a highly carbonaceous material.

Honeycomb filter
11213778 · 2022-01-04 · ·

Disclosed is a honeycomb filter for collecting fine particles that includes a wall portion formed from a base material containing ceria-zirconia composite oxide and an inorganic binder. The wall portion has a gas permeability coefficient of 1.0 μm.sup.2 or greater and 3.0 μm.sup.2 or less.