C04B2111/1087

PROCESS FOR REFORMING THE FLY ASH

A process for reforming the fly ash, including the heating step that heats a raw fly ash powder containing the unburned carbon at a temperature of 780 to 1000 C. to decrease the amount of the unburned carbon contained in the raw fly ash powder; and the cooling/classifying step that introduces the heat-treated fly ash in a state of being maintained at a high temperature as obtained through the heating step into a cooling/classifying apparatus so that the fly ash is separated into a fine grains and a coarse grains; wherein the cooling/classifying apparatus 3 used in the cooling/classifying step has a basic structure in which the gas flow for classification is introduced from the lower side and the gas flow Z for cooling/classification introduced into the apparatus is then discharged from the upper side; the heat-treated fly ash is brought into contact with the gas flow Z for cooling/classification, the fine grains contained in the heat-treated fly ash is lifted up and discharged out of the apparatus while the coarse grains contained in the heat-treated fly ash is allowed to stay in the apparatus 3, and the fine grains and the coarse grains are separated and cooled; and the fine grains discharged from the apparatus 3 is recovered by using a dust-collecting apparatus, and the coarse grains is recovered from the apparatus 3.

Process for producing modified fly ash

A process for producing a modified fly ash comprising the steps of providing, as a raw material, the raw fly ash discharged from a pulverized coal combustion boiler; classifying the raw fly ash into a crude powder and a fine powder; removing the unburned carbon contained in the crude powder by heating the crude powder at a temperature in a range of 500 to 1000 C.; and mixing together the crude powder from which the unburned carbon has been removed and the fine powder to obtain a modified fly ash.

PROCESS FOR REFORMING THE FLY ASH AND APPARATUS THEREFOR

A process for reforming the fly ash, including the heating step that heats a raw fly ash powder containing the unburned carbon at a temperature of 780 to 1000 C. to decrease the amount of the unburned carbon contained in the raw fly ash powder; the classifying step that introduces the heat-treated fly ash containing the unburned carbon in decreased amounts obtained through the heating step into a classifying apparatus in the state of being heated at a high temperature so as to separate the fly ash into a coarse powder and a fine powder; the fine powder recovering step that recovers the fine powder of the heat-treated fly ash obtained through the classifying step by using a dust-collecting apparatus; and the milling step that mills the coarse powder of the heat-treated fly ash obtained through the classifying step until a 45 m sieve residue becomes not more than 34% by mass, and then recovers the milled powder.

Plasterboard

A plasterboard includes a first layer of plaster and a second layer of plaster, wherein the first layer includes activated carbon; the second layer includes a scavenging agent, wherein a content of scavenging agent in the first layer, expressed as percentage by weight of dry matter, is less than a content of scavenging agent in the second layer, and wherein the second layer is free of activated carbon.

PLASTERBOARD

A plasterboard includes a first layer of plaster and a second layer of plaster, wherein the first layer includes activated carbon; the second layer includes a scavenging agent, wherein a content of scavenging agent in the first layer, expressed as percentage by weight of dry matter, is less than a content of scavenging agent in the second layer, and wherein the second layer is free of activated carbon.

Plasterboard

A plasterboard includes a first layer of plaster and a second layer of plaster, wherein the first layer includes activated carbon; the second layer includes a scavenging agent, wherein a content of scavenging agent in the first layer, expressed as percentage by weight of dry matter, is less than a content of scavenging agent in the second layer, and wherein the second layer is free of activated carbon.

METHOD FOR REFORMING COAL ASH, AND METHOD FOR PRODUCING FLY ASH FOR CONCRETE ADMIXTURE

The present invention provides a method for reforming coal ash, including classifying coal ash having 10% by mass or more of a residue on a 45 m sieve by using a forced vortex centrifugal type classifying apparatus, under a condition that the residue on a 45 m sieve of the coal ash after the classifying becomes in a range of 1% by mass or more and 8% by mass or less.

METHOD FOR REFORMING UNBURNT-CARBON-CONTAINING FLY ASH, SYSTEM FOR REFORMING UNBURNT-CARBON CONTAINING FLY ASH, AND METHOD FOR PRODUCING FLY ASH FOR CONCRETE ADMIXTURE

There is provided a method for reforming unburned carbon-containing coal ash of the present invention, including: a receiving process of measuring L value and b value of unburned carbon-containing coal ash in a Lab color order system and sorting unburned carbon-containing coal ash of which the L value is 54 or more and the b value is 2 or more and 10 or less; and a classifying process of classifying the unburned carbon-containing coal ash sorted in the receiving process under a condition that a residue on a 45 m sieve of reformed coal ash which has been reformed by classification is 8% by mass or less.

PROCESS FOR PRODUCING MODIFIED FLY ASH
20200010362 · 2020-01-09 · ·

A process for producing a modified fly ash comprising the steps of providing, as a raw material, the raw fly ash discharged from a pulverized coal combustion boiler; classifying the raw fly ash into a crude powder and a fine powder; removing the unburned carbon contained in the crude powder by heating the crude powder at a temperature in a range of 500 to 1000 C.; and mixing together the crude powder from which the unburned carbon has been removed and the fine powder to obtain a modified fly ash.

Process for preparing whitened fly ash

A process for preparing whitened fly ash includes the steps of: (a) subjecting fly ash to a size classification step to obtain size classified fly ash having a particle size such that at least 90 wt % has a particle size of from 44 ?m to 250 ?m; (b) optionally, contacting the size classified fly ash from step (a) with water to form a slurry, wherein the slurry has a solid content of less than 40 wt %; (c) subjecting the slurry obtained in step (b) to an exhaustive magnetic separation step to form magnetically treated fly ash, wherein the exhaustive magnetic separation step includes a first magnetic extraction step and a second magnetic extraction step, wherein the second magnetic extraction step is carried out at a higher magnetic field strength than the first magnetic extraction step; and (d) subjecting the magnetically treated fly ash obtained in step (c) to milling to form whitened fly ash.