C04B2111/21

Pozzolanic compositions containing fly ash and remediation agents for use in cementitious materials

It has been unexpectedly discovered that the addition of a natural or other pozzolan to non-spec fly ash significantly improves the properties of the non-spec fly ash to the extent it can be certified under ASTM C618 and AASHTO 295, as either a Class F or Class C fly ash. The natural pozzolan may be a volcanic ejecta, such as pumice or perlite. Other pozzolans may also be used for this beneficiation process. Many pozzolans are experimentally tested and may be used to beneficiate non-spec fly ash into certifiable Class F fly ash. Additionally, this disclosure provides a method of converting a Class C fly ash to a more valuable Class F fly ash. This discovery will extend diminishing Class F fly ash supplies and turn non-spec fly ash waste streams into valuable, certified fly ash pozzolan which will protect and enhance concrete, mortars and grouts.

Pulverulent primer composition
10689294 · 2020-06-23 · ·

The present invention relates to primer compositions in powder form that comprise a dispersion powder based on an acrylate polymer having a glass transition temperature in the range from 50 C. to +30 C. and cement. The compositions of the invention are notable for good water barrier effect, good dust-binding capacity, and a low tendency toward salt efflorescence. The compositions find use in the priming of masonry, concrete, rendered surfaces, abraded render, plaster surfaces, wall blocks, wood, and ceramic tiles. They can also be used as adhesion promoters with nonabsorbent substrates such as glazed ceramic or glass tiles, metal surfaces, or surfaces of plastic.

Carbon dioxide treatment of concrete upstream from product mold

Fresh concrete is treated with carbon dioxide prior to delivery to a product mold for forming concrete products. Carbon dioxide gas is directed through a manifold, which may be coupled to a feedbox or a hopper, upstream from the product mold. Treating the fresh concrete with the carbon dioxide gas while it is in a loose state prior to placement in the product mold may generally promote uniform and enhanced carbon dioxide uptake.

LANDSCAPING PRODUCTS AND METHOD OF PRODUCTION THEREOF
20200087207 · 2020-03-19 ·

The present subject-matter relates to landscaping product comprising steel slag and optionally cement, compositions and processes for preparing same.

ADMIXTURE FOR HYDRAULIC COMPOSITION

An admixture for a hydraulic composition includes a polycondensation product P containing a copolymer prepared by polycondensation of a monomer mixture containing compounds A to C of the following Formulae (A) to (C); and a polycarboxylic acid-based polymer Q including a structural unit having an amino and an imino group, and/or a structural unit having an amino, imino, and amido group:

##STR00001## (wherein R.sub.1 is a hydrogen atom, alkyl, or alkenyl group; A.sub.1O is a C.sub.2-4 alkylene oxide group; p is a number of 1 to 300; and X is a hydrogen atom, an alkyl, or acyl group; R.sub.2 is an alkyl or alkenyl group; A.sub.2O is a C.sub.2-4 alkylene oxide group; q is a number of 1 to 300; and Y.sub.1 is a phosphate ester group; and R.sub.3 is a hydrogen atom, carboxy, alkyl, alkenyl, phenyl, naphthyl, or heterocyclic group; and r is a number of 1 to 100).

Hazing control for carbonatable calcium silicate-based cements and concretes

The invention provides novel methods and compositions that mitigate the occurrence of hazing of products made from carbonatable calcium silicate-based cements. The methods and compositions of the invention may be applied in a variety of cement and concrete components in the infrastructure, construction, pavement and landscaping industries.

SETTABLE COMPOSITIONS COMPRISING REMEDIATED FLY ASH (RFA) AND METHODS OF CEMENTING IN SUBTERRANEAN FORMATIONS
20200010363 · 2020-01-09 ·

Some embodiments of the present invention comprise a method of cementing comprising: placing a settable composition into a well bore, the settable composition comprising RFA, hydraulic cement, and water; and allowing the settable composition to set. Other embodiments comprise a method of cementing comprising: placing a settable composition into a well bore, the settable composition comprising RFA, calcium hydroxide (lime), and water; and allowing the settable composition to set. Other embodiments comprise a settable composition comprising: RFA, hydraulic cement, calcium hydroxide, natural pozzolan and water; and allowing the composition to set. Other embodiments comprise a settable composition comprising RFA and any combination of hydraulic cement, calcium hydroxide, slag, fly ash, and natural or other pozzolan.

Settable compositions comprising remediated coal ash and methods of cementing in subterranean formations

Some embodiments of the present invention comprise a method of cementing comprising: placing a settable composition into a well bore, the settable composition comprising remediated coal ash, hydraulic cement, and water; and allowing the settable composition to set. Other embodiments comprise a method of cementing comprising: placing a settable composition into a well bore, the settable composition comprising remediated coal ash, calcium hydroxide (lime), and water; and allowing the settable composition to set. Other embodiments comprise a settable composition comprising: remediated coal ash, hydraulic cement, calcium hydroxide, natural pozzolan and water; and allowing the composition to set. Other embodiments comprise a settable composition comprising remediated coal ash and any combination of hydraulic cement, calcium hydroxide, slag, fly ash, and natural or other pozzolan.

Gypsum Panel Containing a Chloride Ion Mitigating Additive

The present invention is directed to a gypsum panel and a method of making such gypsum panel. For instance, in one embodiment, the gypsum panel comprises a gypsum core and a first facing material and a second facing material sandwiching the gypsum core, wherein the gypsum core includes gypsum and one or more chloride ion mitigating additives. The methods of the present invention are directed to making the aforementioned gypsum panels by providing the first facing material, providing a gypsum slurry comprising gypsum, water, and the respective additive onto the first facing material, and providing a second facing material on the gypsum slurry.

Coupled borate/silicate salts-based additives for mortar or concrete

The coupled borate/silicate salts-based additive for mortar or concrete controls chloride induced pitting and uniform corrosion of steel rebars embedded in the mortar or concrete with no detrimental effect on compressive strength of mortar/concrete. The silicate compounds may include one or more of the salts of sodium, potassium, lithium, calcium, magnesium, manganese, iron, zinc, aluminum and other transition and valve metals. The borate compounds may include one or more of the salts of alkali and alkaline earth metals, transition, non-transition and valve metals such as sodium, potassium, lithium, calcium, magnesium, manganese, iron, zinc, aluminum and others. The combination of the borate and silicate salts as an additive has been shown to impart high protection to steel rebar surfaces against corrosion, and particularly chloride induced pitting corrosion. The additives are equally effective for mortar as well as concrete. They are also eco-friendly, economical, and are easily applied at construction sites.