It has been unexpectedly discovered that the addition of a natural or other pozzolan to non-spec fly ash significantly improves the properties of the non-spec fly ash to the extent it can be certified under ASTM C618 and AASHTO 295, as either a Class F or Class C fly ash. The natural pozzolan may be a volcanic ejecta, such as pumice or perlite. Other pozzolans may also be used for this beneficiation process. Many pozzolans are experimentally tested and may be used to beneficiate non-spec fly ash into certifiable Class F fly ash. Additionally, this disclosure provides a method of converting a Class C fly ash to a more valuable Class F fly ash. This discovery will extend diminishing Class F fly ash supplies and turn non-spec fly ash waste streams into valuable, certified fly ash pozzolan which will protect and enhance concrete, mortars and grouts.

The invention provides novel methods and novel additive compositions and use thereof in a wide range of concrete production for improving properties of concrete materials, such as durability and aestheticity. The methods and compositions of the invention may be applied in a variety of cement and concrete components in the infrastructure, construction, pavement and landscaping industries.

The invention provides novel methods and novel additive compositions and use thereof in a wide range of concrete production for improving properties of concrete materials, such as durability and aestheticity. The methods and compositions of the invention may be applied in a variety of cement and concrete components in the infrastructure, construction, pavement and landscaping industries.

Provided are a concrete structure repaired and reinforced using a textile grid reinforcement and a highly durable inorganic binder and a method of repairing and reinforcing the same, capable of easily repairing and reinforcing an old concrete structure by adhering a textile grid reinforcement, which is coated with a coating material to improve adhesiveness, to the old concrete structure and by adhering a textile grid reinforcement selectively using a highly durable inorganic binder having chloride penetration resistance performance or chemical resistance performance according to a use environment and a reinforcement purpose, that is, by adhering a textile grid reinforcement using an inorganic binder such as cement in place of an organic adhesive. Further, the concrete structure has excellent refractory performance because both the textile grid reinforcement such as a carbon fiber and the highly durable inorganic binder are incombustible materials, and can be effectively applied to reinforcing facilities exposed to the danger of fire.

Some embodiments of the present invention comprise a method of cementing comprising: placing a settable composition into a well bore, the settable composition comprising RFA, hydraulic cement, and water; and allowing the settable composition to set. Other embodiments comprise a method of cementing comprising: placing a settable composition into a well bore, the settable composition comprising RFA, calcium hydroxide (lime), and water; and allowing the settable composition to set. Other embodiments comprise a settable composition comprising: RFA, hydraulic cement, calcium hydroxide, natural pozzolan and water; and allowing the composition to set. Other embodiments comprise a settable composition comprising RFA and any combination of hydraulic cement, calcium hydroxide, slag, fly ash, and natural or other pozzolan.

A green concrete comprising: a binder component comprising Portland cement, natural basaltic volcanic ash pozzolana, and metakaolin; an aggregate component comprising fine aggregates and coarse aggregates; water; and a super plasticizer.

It has been unexpectedly discovered that the addition of a natural or other pozzolan to non-spec fly ash significantly improves the properties of the non-spec fly ash to the extent it can be certified under ASTM C618 and AASHTO 295, as either a Class F or Class C fly ash. The natural pozzolan may be a volcanic ejecta, such as pumice or perlite. Other pozzolans may also be used for this beneficiation process. Many pozzolans are experimentally tested and may be used to beneficiate non-spec fly ash into certifiable Class F fly ash. Additionally, this disclosure provides a method of converting a Class C fly ash to a more valuable Class F fly ash. This discovery will extend diminishing Class F fly ash supplies and turn non-spec fly ash waste streams into valuable, certified fly ash pozzolan which will protect and enhance concrete, mortars and grouts.

The present invention relates to coloured fiber cement products as well as to methods for manufacturing such products. In particular, the present invention provides coloured fiber cement products, which fiber cement products are coloured in the mass, and at least comprise on at least part of their outer surface one or more cured layers of a coating composition, which composition at least comprises a binder and a pigment and/or a filler and is characterized by a pigment volume concentration (PVC) of between about 1% and about 20%. The present invention further provides processes for producing these coloured fiber cement products. Finally, the present invention provides uses of the coloured fiber cement products as building materials. In particular embodiments, the fiber cement products produced by the processes of the present invention can be used to provide an outer surface to walls, both internal as well as external, a building or construction, e.g. as fagade plate, siding, etc.

A composition includes: an ethoxylated fatty alcohol having from 8 to 22 carbon atoms and having an ethoxylation level of from 1 to 10 moles of ethylene oxide per mole of fatty alcohol, an alkanolamine or a morpholine, or its derivatives or mix of them, and a fatty acid. A hydraulic binder includes the composition. A process prevents the formation of a surface film at the surface of hydraulic binders, wherein the composition is added to the dry hydraulic binder. A process for preparing the composition, includes: melting the ethoxylated fatty alcohol and heating it at a temperature above its melting point, adding water to the melted ethoxylated fatty alcohol and mixing, adding fatty acid to the mixture and mixing, adding alkanolamine or morpholine, or its derivative or mix of them to the mixture obtained and mixing, and adding water.

The invention relates to improved non-efflorescing cement-free and water-dispersible powder building material compositions comprising a homopolymer or copolymer as binder, useful for the preparation of wet formulations of plasters grouts, waterproofing coatings or mortars for the construction and the civil engineering industry. The binder is obtained by spray-drying or lyophilization of a dispersion containing a polymer and a protective colloid. These compositions also comprise a deprotection agent and a specific adsorbent filler. The invention also refers to the methods of preparation of these dry compositions and wet formulations, the application of these latter onto the surface of buildings or civil engineering works, the so obtained coatings as well as the so coated elements. The hardened products obtained therefrom are remarkably water-resistant, non efflorescent and easy to obtain.