A fire-resistant two-component mortar system contains a curable aqueous-phase aluminous cement component A and an initiator component B in aqueous-phase for initiating the curing process. Component A further contains at least one blocking agent selected from phosphoric acid, metaphosphoric acid, phosphorous acid and phosphonic acids, at least one plasticizer, and water. Component B contains an initiator, at least one retarder, at least one mineral filler, and water. A fire-resistant two-component system, which is ready-for-use, can be used for a fire-resistant chemical fastening of anchors and post-installed reinforcing bars in mineral surfaces, such as structures made of brickwork, concrete, pervious concrete or natural stone.

Techniques of forming a foamed insulation material from gypsum waste are disclosed herein. One example technique includes mechanically comminuting the gypsum waste from an original size into particles of gypsum at a target size smaller than the original size and mixing the particles of the gypsum with a binder to form a mixture of particles and binder. The binder is configured to bind the particles of gypsum upon hydration. The example technique can further include performing air entrainment on the mixture until a foam is formed from the mixture having the particles of gypsum and binder. The foam has water that causes the binder to bind the particles of gypsum. The example technique can then include removing moisture from the mixture with the formed foam to form a foamed insulation material from the particles of gypsum.

An appliance cabinet includes a structural envelope having an exterior surface and an interior surface that defines an insulating cavity, wherein the insulating cavity defines an at least partial vacuum. A plurality of silica-based agglomerates are disposed within the insulating cavity, wherein each agglomerate of the plurality of silica-based agglomerates includes silica-based powder insulation material that is water-densified and is at least substantially free of a material binder. A secondary insulation material is disposed within interstitial spaces defined between the plurality of silica-based agglomerates, wherein the plurality of silica-based agglomerates defines an interior structure that resists inward compressive forces exerted as a result of the at least partial vacuum defined within the insulating cavity.

The present disclosure is directed to a method of manufacturing gypsum board as well as the resulting gypsum board. The method comprises providing a gypsum slurry with a shrinkage-reducing additive comprising a metal salt of an acid, a silica, or a mixture thereof. As a result, the gypsum board includes gypsum and a shrinkage-reducing additive comprising a metal salt of an acid, a silica, or a mixture thereof. The gypsum board exhibits an area shrinkage of less than 10%.

A thermal insulation material, a process for producing the thermal insulation material and an application process of the material on surfaces is disclosed. The thermal insulation material contains 30-90 wt % aluminum silicate source and 1-30 wt % inorganic hollow material particles. The aluminum silicate source has fly ash and/or clay based material.

Particulate high-emissivity (high-ε) refractory products include a mixture of (a) a particulate refractory base material which includes at least one particulate binder material, at least one particulate refractory raw material filler material and optionally at least one refractory additive; and (b) a high-ε pigment in an amount sufficient to impart high-ε properties to the refractory product when cured of at least 0.80. The high-ε pigment is homogenously dispersed throughout the particulate refractory base material and is thereby less susceptible to loss of high-ε properties over time. The particulate high-ε products may be formed into an castable wet mix, an aqueous slurry or an insulating aqueous foam and cured so as to provide a component part of a high temperature refractory structure (e.g., the walls or ceiling of a refractory furnace) having high-ε properties.

A method for forming a super-insulating material for a vacuum insulated structure for an appliance includes disposing hollow glass spheres within a rotating drum, wherein a plurality of interstitial spaces are defined between the hollow glass spheres. An anchor material is disposed within the rotating drum. The hollow glass spheres and the anchor material are rotated within the rotating drum, wherein the anchor material is mixed with the hollow glass spheres to partially occupy the interstitial spaces. A silica-based material is disposed within the rotating drum. The silica-based material is mixed with the anchor material and the hollow glass spheres to define a super-insulating material, wherein the silica-based material attaches to the anchor material and is entrapped within the interstitial spaces. The silica-based material and the anchor material occupy substantially all of an interstitial volume defined by the interstitial spaces.

The invention relates to a construction panel with high resistance to fire and to a method for producing a construction panel with high resistance to fire.

A ceramic aerogel includes a porous framework including interconnected double-paned wall structures of a ceramic material, wherein each double-paned wall structure includes a pair of walls spaced apart by a gap.

A ceramic or composite coating is prepared from a mixture of a fire-resistant binder and an inorganic filler such that the mixture is suitable to be applied as a coating to a substrate, can be cured in situ, and protects the underlying substrate to which it is applied. In one example, the inorganic filler includes fly ash, where a mix ratio of the inorganic filler to the fire-resistant binder is from 1:1 to 9:1 by weight. The mixture can be cured in air at room temperature to form a composite coating on wood, metal, composites, and other substrates. High temperature processing can convert the composite to a ceramic.