The present invention relates to a lightweight composite material having a binder and at least one first and at least one second filler, the first filler having a density of >2 kg/l and a Mohs hardness of >4 and the second filler having a bulk density of <2.5 kg/l. The concentration of the first filler in the composite material decreases starting from a first surface of the composite material in the direction of an opposite second surface of the composite material. In addition, the invention relates to a method for producing a composite material. This method includes the steps of providing a first filler which has a density of >2 kg/l and a Mohs hardness of >4, and providing a second filler which differs from the first filler and has a bulk density of <2.5 kg/l, and setting a concentration of the first filler in the resin that decreases in the vertical direction from a base surface of the casting mould by utilising the different mobilities of the filler particles in the resin.

Disclosed is a gypsum panel comprising a gypsum core comprising set gypsum and a colloidal material comprising colloidal silica, colloidal alumina, or both.

Disclosed herein are methods for preparing sporopollenin exine capsules (SECs) and methods for preparing composite materials that comprise SECs that utilize ionic liquid compositions. The composite materials typically include structural polymers and the SECs, and the SECs optionally may encapsulate useful materials, such as flame retardant materials, phase change materials, and therapeutic materials, such as probiotics and prebiotics. The composite materials may be prepared from ionic liquid compositions comprising the structural polymers and the SECs which optionally may encapsulate the useful materials, where the ionic liquid is removed from the ionic liquid compositions to obtain the composite materials comprising the SECs. The composite materials may be used in applications include (1) wound dressings to cool down damaged tissue; (2) as textiles to regulate the body temperature; (3) in building materials to regulate building temperature; (3) to provide fire retardation in textile and building materials; and (4) to deliver and protect probiotics and prebiotics from acidic conditions and digestive enzymes in the stomach, so that they fully retain their biological activity in the guts.

A boehmite structure includes a plurality of boehmite particles where adjacent boehmite particles are bonded to each other. The boehmite structure has a porosity of 30% or less. A method of producing a boehmite structure includes obtaining a mixture by mixing hydraulic alumina with a solvent including water, and pressurizing and heating the mixture under a condition of a pressure of 10 to 600 MPa and a temperature of 50 to 300° C.

The present invention relates to advanced multi-functional asbestos-free thermal insulating materials utilizing appropriate matrixes comprising nano thermal insulating precursor powder predominantly comprising calcium silicate and calcium magnesium silicate prepared from marble waste powder, rice husk and calcium hexametaphosphate; crushed silica fiberglass and a supporting matrix.

Insulating ceramic panels and methods of forming insulating ceramic panels are disclosed herein. The insulating ceramic panels include a plurality of hollow particles and an oxide binder. The plurality of hollow particles are formed from a hollow particle material that includes a metal oxide. The plurality of hollow particles defines an average equivalent particle diameter of at least 10 micrometers (μm) and at most 500 μm. In addition, the plurality of hollow particles defines an average wall thickness that is at least 3% and at most 30% of the average equivalent particle diameter. The oxide binder material attaches each hollow particle to at least one other hollow particle and differs from the hollow particle material. The insulating ceramic panels define a particle-enclosed void volume fraction, which is enclosed within the plurality of hollow particles, and an interstitial void volume fraction, which is defined within an interstitial space among the plurality of hollow particles.

The present disclosure is directed to a method of manufacturing gypsum board as well as the resulting gypsum board. The method comprises providing a gypsum slurry with a shrinkage-reducing additive comprising a metal salt of an acid, a silica, or a mixture thereof. As a result, the gypsum board includes gypsum and a shrinkage-reducing additive comprising a metal salt of an acid, a silica, or a mixture thereof. The gypsum board exhibits an area shrinkage of less than 10%.

An insulating material, in particular a permeable fire-proof insulating material comprising water glass and which is composed of a air harden-able compound which contains 2 to 40 wt % of plastic balls, 55 to 95.0 wt % of aqueous sodium silicate solution, 2 to 6 wt % of aluminium hydroxide, and 0.1 to 0.5 wt % water glass stabiliser. A method for the production of insulating material, in particular a method for the production of permeable fire-proof insulating material comprising water glass and plastic balls, according to which firstly the plastic balls are mixed with an aqueous solution of carbon black so as to coat their entire surface, then is added to the aqueous sodium silicate solution aluminium hydroxide and the whole is mixed so as to form an insulating mixture, and then a water glass stabiliser is added to the aqueous sodium silicate solution, and then to this solution is mixed water glass hardener, with this solution being further stirred for 1 to 10 minutes to form a binder solution, and the insulating mixture is added to the binder solution with constant stirring, and the whole is mixed, and the resulting mixture is then poured into the application site.

A fire-resistant two-component mortar system, which includes a component A and a component B, which is in an aqueous-phase for initiating a curing process. Component A includes water, aluminous cement, a mineral filler, a plasticizer, and a blocking agent selected from phosphoric acid, metaphosphoric acid, phosphorous acid, and a phosphonic acid. Component B includes an initiator, a retarder, a mineral filler, and water,

The composition for preparation of a fire resistant interlayer includes an aqueous alkali silicate solution and a silicon dioxide compound. The composition has a molar ratio of silicon dioxide (SiO2) to alkali metal oxide (M2O) of larger than 2. The composition further includes a stabilisation agent and the stabilisation agent includes zinc (Zn).