A composition of a cement additive material to improve durability of cementitious structures, was disclosed. The cement additive composition includes an admixture of one or more of divalent magnesium metal silicates with capacity to act as a latent hydraulic binder in said composition activated by a hydration process under aqueous conditions, and in particular the divalent metal silicate is magnesium-dominated silicate, preferably comprising mineral groups of olivines, orthopyroxenes, amphiboles, and serpentines or mixtures thereof. The composition also includes chloride ions or brine.

A method of manufacturing a cementitious composition comprising: dispersing expanded polymeric microspheres into a liquid dispersion, optionally wherein the liquid dispersion comprises an aqueous dispersion; and incorporating the liquid dispersion comprising expanded polymeric microspheres into the cementitious composition; wherein the expanded polymeric microspheres are present in the liquid dispersion in an amount of about 0.1 to about 15 percent by weight, based on the total weight of the dispersion, prior to incorporation into the cementitious composition. An admixture for cementitious compositions comprising unexpanded polymeric microspheres and sodium hydroxide.

Disclosed herein are composite materials, including composite building materials, comprising a polyurethane composite core in physical communication with a cementitious layer. Also disclosed are methods for producing the composite materials.

This rapid-hardening mortar composition includes: a rapid-hardening admixture; cement; and a fine aggregate, wherein the cement is contained in an amount of 100 parts by mass to 2,000 parts by mass with respect to 100 parts by mass of the rapid-hardening admixture, the rapid-hardening admixture is a composition that contains: calcium aluminate; inorganic sulfate in an amount of 50 parts by mass to 200 parts by mass with respect to 100 parts by mass of the calcium aluminate; and a setting modifier in an amount of 0.1 parts by mass to 10 parts by mass with respect to 100 parts by mass of the calcium aluminate, and an average particle diameter of the calcium aluminate is in a range of 8 m to 100 m, and an average particle diameter of the setting modifier is in a range of 5 m or less.

A freeze-thaw damage resistance and scaling damage resistance admixture for a cementitious composition including an aqueous slurry comprising a water insoluble superabsorbent polymer and expandable polymeric microspheres. A method for preparing a freeze-thaw damage resistant and scaling damage resistant cementitious composition including forming a mixture of a hydraulic cement and an admixture including an aqueous slurry of a water insoluble superabsorbent polymer and expanded polymeric microspheres.

A composition of a cement additive material to improve durability of cementitious structures, was disclosed. The cement additive composition includes an admixture of one or more of divalent magnesium metal silicates with capacity to act as a latent hydraulic binder in said composition activated by a hydration process under aqueous conditions, and in particular the divalent metal silicate is magnesium-dominated silicate, preferably comprising mineral groups of olivines, orthopyroxenes, amphiboles, talc and serpentines or mixtures thereof. The composition also includes chloride ions or brine. Applications of the compositions are also disclosed, in particular to utilize a property of hydration as a major trigger for the latent hydraulic reaction of magnesium silicates, particularly for said olivines, when exposed to water and brines, in order to obtain a cementitious material becoming self healing.

Cementitious mixtures, compositions for use in cementitious mixtures, and methods of producing cementitious mixtures wherein the compositions are suitable for modifying or improving certain properties of the cementitious mixtures. The compositions include a superabsorbent polymer (SAP) hydrogel having a macromolecular network structure, and at least one pozzolanic material that is chemically incorporated into the macromolecular network structure of the SAP hydrogel.

A method of delivering polymeric microspheres to protect a cementitious composition, such as concrete, from freeze-thaw damage which comprises the addition of a dry blend of mineral powder and dry-expanded polymeric microspheres to cementitious compositions is described. The polymeric microspheres form annulus voids in the cementitious matrix by undergoing thermal contraction as the ambient temperature drops. The annulus voids act as entrained air voids to provide spaces for ice crystals to grow, thereby greatly reducing or eliminating the risk of cracking of the cementitious composition during freezing and thawing.

Provided are cementitious mixtures and processes for reinforcing a cementitious matrix. In one form of the process for reinforcing a cementitious matrix includes the steps of mixing a mineral cement and one or more populations of synthetic copolymer microfibers including about 1 mol. % to about 25 mol. % and from about 75 mol. % to about 99.5 mol. % of propylene monomeric units.

A method of manufacturing a cementitious composition comprising: dispersing expanded polymeric microspheres into a liquid dispersion, optionally wherein the liquid dispersion comprises an aqueous dispersion; and incorporating the liquid dispersion comprising expanded polymeric microspheres into the cementitious composition; wherein the expanded polymeric microspheres are present in the liquid dispersion in an amount of about 0.1 to about 15 percent by weight, based on the total weight of the dispersion, prior to incorporation into the cementitious composition. An admixture for cementitious compositions comprising unexpanded polymeric microspheres and sodium hydroxide.