C04B2235/606

Ceramic material and electrostatic chuck device

Provided is a composite sintered body for an electrostatic chuck, which is not easily broken even if it is exposed to high-power plasma. Further, provided are an electrostatic chuck device using such a composite sintered body for an electrostatic chuck and a method of manufacturing a composite sintered body for an electrostatic chuck. The composite sintered body for an electrostatic chuck is a composite sintered body including an insulating ceramic and silicon carbide, in which crystal grains of the silicon carbide are dispersed in at least one selected from the group consisting of a crystal grain boundary and a crystal grain of a main phase formed by sintering crystal grains of the insulating ceramic.

Ferrite magnet
11417447 · 2022-08-16 · ·

This ferrite magnet has a ferrite phase having a magnetoplumbite structure, and an orthoferrite phase, and is characterized in that the composition ratios of the total of each metal element A, R, Fe and Me is represented by expression (1) A.sub.1-xR.sub.x(Fe.sub.12-yMe.sub.y).sub.z, (in expression (1), A is at least one element selected from Sr, Ba, Ca and Pb; R is at least one element selected from the rare-earth elements (including Y) and Bi, and includes at least La, and Me is Co, or Co and Zn) and in that the content (m) of the orthoferrite phase is 0<m<28.0 in mol %. The invention makes it possible to achieve a ferrite magnet with increased Br.

Aqueous gelcasting formulation for ceramic products

The present disclosure relates to the manufacture of ceramic products by aqueous gelcasting. Exemplary ceramic products include sanitary ware, such as toilets and sinks. The process includes a slurrying step, a mixing step, a molding step involving aqueous gelcasting, a drying step, a glazing step, and a firing step.

METHODS TO SOLIDIFY CREMATION REMAINS
20220219211 · 2022-07-14 · ·

A method to solidify cremation remains includes milling the cremation remains to a reduced particle size, adding water to the cremation remains to produce a mixture; shaping the mixture into wet ware having a desired shape, drying the wet ware to greenware that is sufficiently dry for firing, and firing the greenware in a kiln until solidified to one or more cremains solids consisting of the cremation remains. A product formed of solidified cremation remains is also disclosed.

CRUCIBLE MOLDS

Methods for forming a unitized crucible assembly for holding a melt of silicon for forming a silicon ingot are disclosed. In some embodiments, the methods involve a porous crucible mold having a channel network with a bottom channel, an outer sidewall channel that extends from the bottom channel, and a central weir channel that extends from the bottom channel. A slip slurry may be added to the channel network and the liquid carrier of the slip slurry may be drawn into the mold. The resulting green body may be sintered to form the crucible assembly.

Method of producing lightweight ceramic sand particulates from coal pond ash and use thereof
11384022 · 2022-07-12 ·

The present invention relates to fabricating lightweight ceramic sand as a building and construction material. More specifically it relates to a novel process of manufacturing sintered synthetic lightweight ceramic sand particulates directly from pond ash and fly ash as a secondary raw material. The said synthetic lightweight ceramic sand can be used as a building material. The novel feature of the invention is to manufacture low cost lightweight sand at high throughput to compete against the fast depleting natural sand and crushed stones.

PROCESS FOR PRODUCING MICROCRYSTALLINE ALPHA-ALUMINA BY MICROWAVE CALCINATION

The present disclosure discloses a process for producing microcrystalline alpha-alumina by microwave calcination, which relates to the production process of calcined alumina. The product of the present disclosure has stable quality. The yield of the process of the present disclosure is higher than that of the traditional kiln production method. The energy consumption during the preparation of alpha-alumina is greatly reduced, and the zero emission of harmful gases is realized.

Variable-temperature and fast-sintering process of aluminum-doped zinc oxide target material

A variable-temperature and fast-sintering process for an alumina-doped zinc oxide target material is provided. Integrated degreasing and sintering processes are carried out on an alumina-doped zinc oxide biscuit, The degreasing process is carried out in air atmosphere, and a high-density alumina-doped zinc oxide target material is produced by a variable-temperature treatment during the sintering process under a state of circulating controllable mixed atmosphere. The mixed atmosphere is air and oxygen. As a result, a sintering time is greatly reduced, so that a fast-activated sintering is realized to inhibit grain growth.

METHOD FOR PRODUCING HONEYCOMB STRUCTURE AND METHOD FOR PRODUCING ELECTRICALLY HEATING SUPPORT

A method for producing a honeycomb structure includes: a forming step of extruding a forming raw material containing a ceramic raw material to obtain a honeycomb formed body, the honeycomb formed body including: an outer peripheral wall; and partition walls disposed on an inner side of the outer peripheral wall, the partition walls defining a plurality of cells, each of the plurality of cells extending from one end face to the other end face to form a flow passage; a drying step of drying the honeycomb formed body to obtain a honeycomb dried body; and a firing step of firing the honeycomb dried body to obtain a honeycomb fired body. The forming step includes extruding the forming raw material to produce a honeycomb formed body in which a part of the partition walls is lost so that some of the cells are connected to each other.

METHOD AND APPARATUS FOR FORMING VARIABLE DENSITY SINTERED CERAMIC USING APPLICATION OF ALTERNATING VOLTAGE TO AQUEOUS CERAMIC SUSPENSION WITH ICE-TEMPLATING
20220289636 · 2022-09-15 ·

A method and apparatus for forming variable density ceramic structures, where the method includes: obtaining a ceramic powder having an ultrafine particle size; mixing the ceramic powder into a suspension fluid thus forming a ceramic suspension; providing a mold configured to retain the ceramic suspension; providing a plurality of electrodes about the mold; applying an alternating voltage to the electrodes thus forming alternating electric currents through the suspension thus causing accumulation of ceramic particles on at least one of the electrodes; reducing the temperature of the suspension thus inducing the formation of ice crystals therein necessary for ice-templating; freeze drying the frozen suspension into a porous state; and sintering the ceramic particles into a solid architecture retaining a common final structure with the ceramic particles in the porous state.