C04B2235/61

Process and device for preparing a 3-dimensional body, in particular a green body

The invention relates in a first aspect to a process for preparing a 3-dimensional body, in particular a vitreous or ceramic body, which comprises at least the following steps: a) providing an electrostatically stabilized suspension of particles; b) effecting a local destabilization of the suspension of particles by means of a localized electrical discharge between a charge injector and the suspension at a predetermined position and causing an aggregation and precipitation of the particles at said position; c) repeating step b) at different positions and causing the formation of larger aggregates until a final aggregate of particles representing a (porous) 3-dimensional body (green body) having predetermined dimensions has been formed; wherein the charge injector includes i) at least one discharge electrode which does not contact said suspension of particles or ii) a source of charged particles. A second aspect of the invention relates to a device, in particular for performing the above process, comprising at least the following components: —a vessel for receiving an electrostatically stabilized suspension of particles, —a charge injector, in particular including one or more electrodes or a source of high-energy charged particles, —means for moving the electrode and/or the vessel in the x, y and z directions, —a counter electrode arranged in the vessel for a contact with the suspension of particles, —one or more sensors for determining geometrical and physical parameters within said vessel. In one preferred embodiment, said device further comprises a means for directing a beam of gas-ionizing radiation, in particular a laser beam, to a predetermined position within the vessel.

A System and Method for the Production of High Strength Materials
20230357086 · 2023-11-09 ·

The invention provides a process for manufacturing ceramics and refractories comprising the steps of producing a porous powder comprising nanograin sized particles wherein the particles have a Young’s modulus value that is smaller in value compared to the same crystalline material; compacting and processing the powder such that the powder forms a stable homogeneous composite; and sintering the composite for a time and temperature to lead to uniform shrinkage of the composite to make a dense homogenous material.

Method for preparing dispersant using lignin degradation products

A method for preparing dispersant using lignin degradation products includes preparation of lignin degradation products: degrading lignin which are used as raw materials using alkali through microwave-assisted activation at the presence of a metal oxide catalyst to obtain the lignin degradation products; and preparation of dispersant: preparing dispersant by molecularly reforming and chemically modifying the lignin degradation products obtained in the step of preparation of lignin degradation products.

CERAMIC BATCH MIXTURES HAVING DECREASED WALL DRAG

According to embodiments, a batch mixture includes inorganic components, a non-polar carbon chain lubricant, and an organic surfactant having a polar head. The non-polar carbon chain lubricant and the organic surfactant are present in concentrations satisfying the relationship: B(C.sub.1(d+d.sub.0)+C.sub.2(f+f.sub.0))=SC, where: d.sub.0+d is an amount of non-polar carbon chain lubricant in percent by weight of the inorganic components, by super addition; f.sub.0+f is an amount of organic surfactant in percent by weight of the inorganic components, by super addition; B is a scaling factor; C.sub.1 is a scaling factor of the concentration of the non-polar carbon chain lubricant; and C.sub.2 is a scaling factor of the concentration of the organic surfactant. Embodiments provide that 3.6≤SC≤14.

PROCESS FOR PREPARING A GRANULAR CERAMIC MIXTURE

A process for preparing a granular ceramic mixture includes the steps of: (a) contacting fluid bed combustion fly ash with an acidic aqueous solution to obtain acidic fluid bed combustion fly ash slurry; (b) removing excess acid from the slurry obtained in step (a) to obtain solid acid treated fluid bed combustion fly ash; and (c) contacting together: (i) the solid acid treated fluid bed combustion fly ash obtained in step (b); (ii) clay; (iii) optionally, feldspar; and (iv) optionally, other ingredients.

Method for obtaining ceramic barbotine for the production of filaments for 3D-FDM printing, barbotine obtained using said method, and ceramic filaments

The present invention is a method for obtaining a ceramic slurry for the production of filaments for 3D FDM printing, comprising adding a polysaccharide, a glycol or an ethanolamine as a gelling agent to a suspension of ceramic material in order to produce said ceramic slurry. The invention also comprises the green body obtained from said slurry and the ceramic filament extruded from the green body.

INTERCONNECT STRUCTURES OF SEMICONDUCTOR DEVICE AND METHODS OF FORMING THE SAME

An interconnect structure includes an interconnect structure includes an etching stop layer, a dielectric layer and an insert layer and a conductive line. The insert layer is located between the etching stop layer and the dielectric layer. The conductive line extends through the dielectric layer, the insert layer, and the etching stop layer. A material of the insert layer is different from the dielectric layer and the etching stop layer.

METAL OXIDE CERAMIC NANOMATERIALS AND METHODS OF MAKING AND USING SAME
20220089501 · 2022-03-24 ·

Provided are metal oxide ceramic materials and intermediate materials thereof (e.g., nanozirconia gels, nanozirconia green bodies, pre-sintered ceramic bodies, zirconia dental ceramic materials, and dental articles). The nanozirconia gels are formable gels. Also provided are methods of making and using the metal oxide materials and intermediate materials. The nanozirconia gels can be made using, for example, osmotic processing. The nanozirconia gels can be used to make nanozirconia green bodies, pre-sintered ceramic bodies, zirconia dental ceramic materials, and dental article. The nanozirconia green bodies, pre-sintered ceramic bodies, zirconia dental ceramic materials, and dental articles have desirable properties (e.g., optical properties and mechanical properties).

METAL OXIDE CERAMIC NANOMATERIALS AND METHODS OF MAKING AND USING SAME
20220089502 · 2022-03-24 ·

Provided are metal oxide ceramic materials and intermediate materials thereof (e.g., nanozirconia gels, nanozirconia green bodies, pre-sintered ceramic bodies, zirconia dental ceramic materials, and dental articles). The nanozirconia gels are formable gels. Also provided are methods of making and using the metal oxide materials and intermediate materials. The nanozirconia gels can be made using, for example, osmotic processing. The nanozirconia gels can be used to make nanozirconia green bodies, pre-sintered ceramic bodies, zirconia dental ceramic materials, and dental article. The nanozirconia green bodies, pre-sintered ceramic bodies, zirconia dental ceramic materials, and dental articles have desirable properties (e.g., optical properties and mechanical properties).

Method of making waterproof magnesium oxychloride refractory brick by fly ash from municipal solid waste incineration
11279655 · 2022-03-22 · ·

The invention discloses a method of making waterproof magnesium oxychloride refractory brick using fly ash from municipal solid waste incineration (MSWFA). The solidification and stabilization of heavy metals in MSWFA is achieved by the chemical action of a sulfur-containing compound and a physical wrapping of a geopolymer. The large amount of chloride ions in MSWFA is also reused in the manufacture of magnesium oxychloride refractory brick, which requires a high chlorine environment. This method, with the inclusion of the geopolymer, also produces refractory brick exhibiting improved water resistance relative to traditional magnesium oxychloride refractory brick, thereby allowing the improved magnesium oxychloride refractory brick to be used in a wider range of applications.