C04B2235/612

ZIRCONIA COMPOSITION, PRE-SINTERED BODY AND SINTERED BODY, AND METHOD OF PRODUCING THE SAME
20230028118 · 2023-01-26 · ·

A composition comprises a zirconia powder, in which 55% or more thereof is monoclinic, and a stabilizer capable of suppressing phase transition of zirconia. An average particle diameter of zirconia particles and particles of the stabilizer is 0.06 μm to 0.17 μm. At least a portion of the stabilizer does not form a solid solution with zirconia.

ZIRCONIA COMPOSITION, PRE-SINTERED BODY AND SINTERED BODY, AND METHOD OF PRODUCING THE SAME
20230019835 · 2023-01-19 · ·

A composition comprises a zirconia powder, in which 55% or more thereof is monoclinic, and a stabilizer capable of suppressing phase transition of zirconia. An average particle diameter of zirconia particles and particles of the stabilizer is 0.06 μm to 0.17 μm. At least a portion of the stabilizer does not form a solid solution with zirconia.

MANUFACTURING SYSTEM, PROCESS, ARTICLE, AND FURNACE

A manufacturing system includes a tape advancing through the manufacturing system and a station of the manufacturing system. The tape includes a first portion having grains of an inorganic material bound by an organic binder. The station of the manufacturing system receives the first portion of the tape and prepares the tape for sintering by chemically changing the organic binder and/or removing the organic binder from the first portion of the tape, leaving the grains of the inorganic material, to form a second portion of the tape and, at least in part, prepare the tape for sintering.

Multilayer oxide ceramic body with aligned sintering behaviour

The invention relates to multilayer oxide ceramic bodies and in particular presintered multilayer oxide ceramic blanks and oxide ceramic green bodies, which comprise at least two different layers and are suitable for dental applications, wherein at least one layer contains La.sub.2O.sub.3 and the at least two different layers differ in their content of La.sub.2O.sub.3. These bodies can be thermally densified by further sintering without distortion and are therefore particularly suitable for the production of dental restorations. The invention also relates to a process for the production of such multilayer oxide ceramic bodies as well as a process for the production of dental restorations using the multilayer oxide ceramic bodies.

SINTERED CERAMIC BODY OF LARGE DIMENSION AND METHOD OF MAKING
20230373870 · 2023-11-23 ·

A method of making a sintered ceramic body comprising the steps of disposing a ceramic powder (5) inside an inner volume of a spark plasma sintering tool (1), wherein the tool comprises: a die (2) comprising a sidewall comprising inner and outer walls, wherein the inner wall has a diameter defining the inner volume; upper and lower punches (4,4′) operably coupled with the die, wherein each of the punches have an outer wall defining a diameter less than the diameter of the die inner wall, thereby creating a gap (3) between the punches and the inner wall when at least one of the punches are moved within the inner volume, and the gap is from 10 μm to 70 μm wide; creating vacuum conditions inside the inner volume; moving at least one of the punches to apply pressure to the ceramic powder while heating, and sintering; and lowering the temperature of the sintered body.

METHODS OF MAKING HEATING BLOCKS, HEATING BLOCKS, AND SEMICONDUCTOR PROCESSING SYSTEMS HAVING HEATING BLOCKS

A method of manufacturing a heating block includes a first step of providing a ceramic material to a mold, a second step of sintering the ceramic material and forming a plate, and a third step of machining the plate. A shaft is connected to the plate in a fourth step, and rods are bonded to the plate in a fifth step of the method. Heating blocks and semiconductor processing systems having heating blocks are also described.

INTEGRAL CERAMIC MATRIX COMPOSITE FASTENER WITH POLYMER RIGIDIZATION
20220324761 · 2022-10-13 ·

A gas turbine engine component includes a gas turbine engine component body formed of a ceramic matrix composite material having at least one fastener integrally formed with the gas turbine engine component body as a single-piece structure. The gas turbine engine component body initially comprises a rigidized preform structure formed from a polymer based material. The at least one fastener connects the gas turbine engine component body to an engine support structure.

MANUFACTURING SYSTEM, PROCESS, ARTICLE, AND FURNACE

A manufacturing system includes a tape advancing through the manufacturing system and a station of the manufacturing system. The tape includes a first portion having grains of an inorganic material bound by an organic binder. The station of the manufacturing system receives the first portion of the tape and prepares the tape for sintering by chemically changing the organic binder and/or removing the organic binder from the first portion of the tape, leaving the grains of the inorganic material, to form a second portion of the tape and, at least in part, prepare the tape for sintering.

CERAMIC CIRCUIT BOARD, CERAMIC GREEN SHEET FOR CERAMIC CIRCUIT BOARD, AND GLASS CERAMIC POWDER FOR CERAMIC CIRCUIT BOARD

A ceramic circuit board includes: a ceramic board; and an internal conductor disposed in the ceramic board, in which the ceramic board contains glass, a willemite filler, and an alumina filler, and an average particle diameter of the willemite filler is larger than an average particle diameter of the alumina filler.

Controlling of sintering kinetics of oxide ceramics

The invention relates to multi-layer oxide ceramic bodies and in particular to presintered multi-layer oxide ceramic blanks and oxide ceramic green bodies suitable for dental applications. These bodies can be thermally densified by further sintering without distortion and are thus particularly suitable for the manufacture of dental restorations. The invention also relates to a process for the manufacture of such multi-layer oxide ceramic bodies as well as to a process for the manufacture of dental restorations using the multi-layer oxide ceramic bodies.