C04B2235/616

THROUGH THICKNESS REINFORCEMENT
20220388912 · 2022-12-08 ·

A method for making a ceramic matrix composite component includes densifying a fibrous preform of the component with a ceramic matrix to form an intermediate component; infiltrating a hole in the intermediate component with an infiltrate material comprising a solid and a metallic alloy whose reaction forms a carbide, silicide, boride or combination thereof, heating the infiltrate material to a temperature in excess of a melting point of the metallic alloy; and sequentially cooling regions of the hole starting from an interior end of the hole to the outer surface of the intermediate component to form a solidified through-thickness reinforcement element. The hole extends in a through-thickness direction and is open to an exterior surface of the intermediate component.

AL2O3-BASED CERAMIC WELDING SEALING COMPONENT AND PREPARATION METHOD THEREOF

The present invention discloses an Al.sub.2O.sub.3-based ceramic welding sealing component and a preparation method thereof, and relates to the technical field of metalized ceramic processing. The Al.sub.2O.sub.3-based ceramic welding sealing component disclosed in the present invention comprises a ceramic matrix and a metallized layer. The ceramic matrix is made from raw materials such as an inorganic fiber-aluminum oxide 3D network matrix, yttrium oxide, silicon oxide, titanium oxide, an additive, a binder and a dispersant, through steps such as preparation of the inorganic fiber-aluminum oxide 3D network matrix, mixing, pelletizing, primary sintering and secondary sintering; and the raw materials of the metallized layer comprise titanium powder, tungsten powder, molybdenum oxide, boron oxide, yttrium oxide and an organic binder. Al.sub.2O.sub.3-based ceramic welding sealing component provided by the present invention has high efficiency of space filling and tensile strength, excellent tensile strength, toughness and high-temperature resistance.

METHOD OF FORMING CERAMIC MATRIX COMPOSITE AND CERAMIC MATRIX COMPOSITE

A method of forming a ceramic matrix composite with being impregnated with molten metal includes: stacking a plurality of fiber layers that are layers of reinforced fibers impregnated with base resin to form a laminate in which a matrix layer containing fibers extending in a direction of impregnation with the molten metal is disposed between the fiber layers; forming an impregnation path in the matrix layer entirely in an in-plane direction perpendicular to a direction of the stacking in the laminate by carbonizing the formed laminate; and impregnating, with the molten metal, the laminate in which the impregnation path has been formed.

Ceramic component

A ceramic component, wherein the component contains 20 to 60 wt. % SiC, 5 to 40 wt. % free silicon and 10 to 65 wt. % free carbon. The disclosure also relates to the use of the component. The method for producing the ceramic component includes the following steps: a) providing a green body based on carbon, which has been produced by means of a 3D-printing method, b) impregnating the green body with a solution selected from the group consisting of a sugar solution, a starch solution or a cellulose solution, or a resin system including a mixture containing at least one resin, at least one solvent and at least one curing agent, wherein the at least one resin and the at least one solvent are different, c) drying or curing the impregnated green body.

NOVEL MATERIALS WITH EXTREMELY DURABLE INTERCALATION OF LITHIUM AND MANUFACTURING METHODS THEREOF

Composites of silicon and various porous scaffold materials, such as carbon material comprising micro-, meso- and/or macropores, and methods for manufacturing the same are provided. The compositions find utility in various applications, including electrical energy storage electrodes and devices comprising the same.

CRYSTAL, POWDER, BLOCK MATERIAL, POROUS OBJECT, BONE SUBSTITUTE MATERIAL, AND ORAL BONE SUBSTITUTE MATERIAL OF CALCIUM PHOSPHATE, METHOD FOR PRODUCING CALCIUM PHOSPHATE CRYSTAL, METHOD FOR PRODUCING BLOCK MATERIAL, AND METHOD FOR PRODUCING POROUS OBJECT
20230056160 · 2023-02-23 ·

A crystal of a calcium phosphate that is any one selected from the group consisting of octacalcium phosphate, hydroxyapatite, fluorapatite, chlorapatite and carbonate apatite, in which a part of a plurality of calcium ions in a crystal structure of the crystal are replaced with a silver ion or a copper ion.

BLADDER CAST SLURRY INFILTRATION
20220363605 · 2022-11-17 ·

A method of forming a bladder cast ceramic matrix composite (CMC) article including infiltrating a CMC substrate positioned in a cavity of a mold body with a slurry. The CMC substrate includes reinforcement material defining inner spaces. The slurry includes solid particles and a carrier material. During infiltration, the slurry at least partially fills at least a portion of the inner spaces of the CMC substrate. The method also includes inflating at least one bladder that is coupled to the mold body and disposed within the cavity such that a surface of the at least one bladder in an inflated configuration contacts at least one surface of the CMC substrate. The method also includes drying the slurry to remove at least a portion of the carrier material form an infiltrated CMC and deflating the at least one bladder.

Silicon carbide body with localized diamond reinforcement

A reaction-bonded silicon carbide (SiC) body is produced by: providing a preform including ceramic elements and carbon, and one or more surface features; providing a powder which includes diamond particles and carbon; locating the powder in the surface feature(s); and infiltrating the preform and the powder with molten silicon (Si) to form reaction-bonded SiC in the preform, and to form reaction-bonded SiC coatings on the diamond particles. The present disclosure also relates to a device/component which includes: a main body portion and discrete elements located at least partially within the main body portion. The main body portion may include reaction-bonded SiC and Si, but not diamond, while the discrete elements include diamond particles, reaction-bonded SiC coatings surrounding the diamond particles, and Si. According to the present disclosure, diamond may be advantageously located only where it is needed.

Method for treating silicon carbide fibres

A method of treating at least one silicon carbide fibre, the method including a) formation of a silica layer at the surface of a silicon carbide fibre having an oxygen content less than or equal to 1% in atomic percentage, the silica layer being formed by contacting this fibre with an oxidizing medium having a temperature greater than or equal to 50° C. and pressure greater than or equal to 1 MPa, and b) removal of the silica layer formed by hydrothermal treatment of the fibre obtained after implementation of step a) in which the fibre is treated with water at a pressure between saturating vapour pressure and 30 MPa and at a temperature less than or equal to 400° C.

METHOD FOR CREATING COOLING HOLES IN A CMC LAMINATE
20220356125 · 2022-11-10 ·

A method for forming a hole in a ceramic matrix composite component includes providing a first tool component with a first hole, providing a fiber preform of the ceramic matrix composite component on the first tool component, positioning a second tool component on the fiber preform, such that the fiber preform is disposed between the first and second tool components, inserting a rod into the first and second holes and through the fiber preform, and performing a densification step of the fiber preform in the first and second tool components. The second tool component has a second hole coaxial with the first hole. The fiber preform is densified with a ceramic matrix.