Patent classifications
C04B2237/58
3-D PRINTING OF A CERAMIC COMPONENT
A method for producing the component, and to the use of the component. The method for producing a three-dimensional, ceramic component containing silicon carbide, by a) providing a powdery composition having a grain size (d50) between 3 microns and 500 microns and comprising at least 50 wt % of coke, b) providing a liquid binder, c) depositing a layer of the material provided in a) in a planar manner and locally depositing drops of the material provided in b) onto said layer and repeating step c), the local depositing of the drops in the subsequent repetitions of the step is adapted in accordance with the desired shape of the component to be produced, d) at least partially curing or drying the binder and obtaining a green body having the desired shape of the component, e) carbonising the green body, and 0 siliconising the carbonised green body by infiltration with liquid silicon.
CUTTING TOOL
A cutting tool includes a supporting body and a cBN or PCD cutting edge tip attached to the supporting body via a 5-150 ?m braze joint. The supporting body is cemented carbide having 3-25 wt % of a metallic binder, optionally up to 25 wt % of carbides or carbonitrides of one or more elements of group 4, 5, or 6, and the rest WC. The metallic binder includes at least 40 wt % Ni, and the braze joint has, in the order from the supporting body, a first layer of TiC situated next thereto, with an average thickness of 10-400 nm, a second layer, with an average thickness of 0.5-8 ?m, having in average at least 5 wt % metallic Ni, in average 25-60 wt % metallic Cu and in average 15-45 wt % metallic Ti, and a third layer, with an average thickness of 4-145 ?m, having metallic Ag and metallic Cu.
Insulated circuit board
In an insulating circuit substrate, aluminum sheets formed of aluminum or an aluminum alloy are laminated and bonded to a surface of a ceramic substrate and, in the aluminum sheets, Cu is solid-solubilized at a bonding interface with the ceramic substrate and a ratio B/A between a Cu concentration A mass % at the bonding interface and a Cu concentration B mass % at a position of 100 ?m in a thickness direction from the bonding interface to the aluminum sheets side is 0.30 or more and 0.85 or less.
BONDING DISSIMILAR CERAMIC COMPONENTS
Adhesive compositions and methods for bonding materials with different thermal expansion coefficients is provided. The adhesive is formulated using a flux material, a low flux material, and a filler material, where the filler material comprises particulate from at least one of the two components being bonded together. A thickening agent can also be used as part of the adhesive composition to aid in applying the adhesive and establishing a desired bond thickness. The method of forming a high strength bond using the disclosed adhesive does not require the use of intermediary layer or the use of high cure temperatures that could damage one or both of the components being bonded together.
CERAMIC SEAL COMPONENT FOR GAS TURBINE ENGINE AND PROCESS OF MAKING THE SAME
A ceramic brush seal for a gas turbine engine, and a process for manufacturing the seal are provided. In one example, the process includes deinfiltrating an edge of a plurality of plies having a preimpregnated configuration. The edge is defined by a plurality of ceramic fibers extending away from a portion edge of a matrix infiltrated portion of each of the plies. In another example, the process includes masking an edge of a plurality of plies, the edge being defined by a plurality of ceramic fibers extending away from a portion edge of a body portion of each of the plies, and infiltrating the body portion of the plurality of plies with a ceramic matrix slurry. The plies are stacked, formed into a green body and then fired to form the component. The plies may include oxide/oxide woven ceramic fiber plies.
Manufacturing method of femoral condyle prosthesis
A manufacturing method of a femoral condyle prosthesis having a multilayer shell-core composite structure comprises the following procedures: (1) respectively preparing feeding material for injection forming of a core layer, a buffer layer and a shell layer, wherein the powders of feeding material of the core layer and the shell layer are selected from one or more of metallic powder, ceramic powder or toughening ceramic powder, and are different from each other, and the powder of feeding material of the buffer layer is gradient composite material powder; (2) layer by layer producing the blank of multilayer shell-core composite structural component by powder injection molding; (3) degreasing the blank; (4) sintering the blank to obtain the multilayer shell-core composite structural component. The femoral condyle prosthesis has the advantages of high surface hardness, abrasion resistance, uniform thickness of the shell layer, stable and persistent performance.
Composite ceramic member and method for preparation thereof, vaporization assembly, and electronic cigarette
Provided are a composite ceramic member and a method for preparation thereof, a vaporization assembly, and an electronic cigarette. The composite ceramic member comprises a first ceramic layer, a second ceramic layer, and a third ceramic layer stacked in sequence; in the first ceramic layer, the second ceramic layer, and the third ceramic layer, the first ceramic layer has the smallest pore size and the highest thermal conductivity, the second ceramic layer has the largest porosity, and the third ceramic layer has the highest compressive strength.
REFRACTORIES FOR APPLICATIONS IN COMBUSTION CHAMBERS INTENDED FOR PRODUCING ENERGY AND/OR WASTE DISPOSAL
The present invention relates to refractories with a composition gradient for lining the interior surface of combustion chambers. The invention envisages the use of refractories characterized by the presence of a number of layers with a different chemical composition to form a gradient along the cross section of the material. The presence of the composition gradient serves to combine the corrosion resistance of the surface layer, facing towards the inside of the combustion chamber, with the shock resistance of the bulk material.
Bonding dissimilar ceramic components
Adhesive compositions and methods for bonding materials with different thermal expansion coefficients is provided. The adhesive is formulated using a flux material, a low flux material, and a filler material, where the filler material comprises particulate from at least one of the two components being bonded together. A thickening agent can also be used as part of the adhesive composition to aid in applying the adhesive and establishing a desired bond thickness. The method of forming a high strength bond using the disclosed adhesive does not require the use of intermediary layer or the use of high cure temperatures that could damage one or both of the components being bonded together.
MANUFACTURING METHOD OF MULTILAYER SHELL-CORE COMPOSITE STRUCTURAL COMPONENT
A manufacturing method of a multilayer shell-core composite structural component comprises the following procedures: (1) respectively preparing feeding material for injection forming of a core layer, a buffer layer and a shell layer, wherein the powders of feeding material of the core layer and the shell layer are selected from one or more of metallic powder, ceramic powder or toughened ceramic powder, and are different from each other, and the powder of feeding material of the buffer layer is gradient composite material powder; (2) layer by layer producing the blank of multilayer shell-core composite structural component by powder injection molding; (3) degreasing the blank; and (4) sintering the blank to obtain the multilayer shell-core composite structural component. The multilayer shell-core composite structural component has the advantages of high surface hardness, abrasion resistance, uniform thickness of the shell layer, stable and persistent performance.