The present application provides a reactor with an inclined bottom gas-inlet for aerobic fermentation. A fermenter is provided with a circular inner tank, end covers and a jacket. An airtight fermentation space is formed in the fermenter by the inner tank, an upper end cover and a lower end cover. A feed opening and an exhaust outlet are arranged at an upper part of the fermenter, and a discharge opening is arranged at a lower part of the lower end cover of the fermenter. An energy-saving stirrer is mounted in the fermenter. A plurality of air chambers are arranged at an external wall at the bottom of the inner tank of the fermenter and are within the jacket. A plurality of aeration nozzles are defined on an inner side of each air chamber, and the aeration nozzles are disposed next to the inner tank.

The present application provides a reactor with an inclined bottom gas-inlet for aerobic fermentation. A fermenter is provided with a circular inner tank, end covers and a jacket. An airtight fermentation space is formed in the fermenter by the inner tank, an upper end cover and a lower end cover. A feed opening and an exhaust outlet are arranged at an upper part of the fermenter, and a discharge opening is arranged at a lower part of the lower end cover of the fermenter. An energy-saving stirrer is mounted in the fermenter. A plurality of air chambers are arranged at an external wall at the bottom of the inner tank of the fermenter and are within the jacket. A plurality of aeration nozzles are defined on an inner side of each air chamber, and the aeration nozzles are disposed next to the inner tank.

A method for producing a plant life enhancing product is described. The method includes: (i) anaerobically digesting agricultural residue to produce an anaerobically activated organic residue and an ammonia-enriched water; (ii) aerobically digesting the ammonia-enriched water to produce an aerobically activated organic residue; and (iii) blending the anaerobically activated organic residue with the aerobically activated organic residue to produce the plant life enhancing product.

A method of determining the volume of organic material in a composting device includes rotating a mixing paddle in a composting bin that stores the organic material; monitoring the torque from a motor that rotates the mixing paddle as the mixing paddle rotates; and determining the height of the organic material in the composting bin based on the motor torque and the angular displacement of the mixing paddle. The resulting height can be used to determine the volume of the organic material.

A composting chamber for commercial on-site (for example, grocery store) processing of organic matter comprises a simple chamber, with an intake for shredded matter and an auger for movement of matter in situ, said auger operating on a feedback loop based upon fill level of chamber.

A controller for a compost system comprises a plurality of control outputs in communication with a plurality of compost devices. The control outputs are configured to identify an error condition of at least one of the plurality of compost devices. The controller is configured to control a first compost device configured to control a first environmental condition and control a second compost device configured to control a second environmental condition of a compost chamber. The controller is further configured to deactivate the first compost device in response to an error condition during a compost cycle. The controller controls the second compost device in response to the first compost device being deactivated preserving the compost cycle by compensating for the error condition in the first compost device.

A rotary composter includes a rotatable composting drum, a motor for rotating the drum, an aeration system for supplying air to the drum and an open-loop computerized controller for controlling one or both of the motor and the aeration system based on animal growth data. The rotary composter may also have a wireless nitrogen gas sensor for sensing an amount of nitrogen gas in the drum and a load cell for measuring a mass inside the drum to enable the controller to further control one or both of the motor and the aeration system based on signals from the nitrogen gas sensor and the load cell.

A rotary composter includes a rotatable composting drum, a motor for rotating the drum, an aeration system for supplying air to the drum and an open-loop computerized controller for controlling one or both of the motor and the aeration system based on animal growth data. The rotary composter may also have a wireless nitrogen gas sensor for sensing an amount of nitrogen gas in the drum and a load cell for measuring a mass inside the drum to enable the controller to further control one or both of the motor and the aeration system based on signals from the nitrogen gas sensor and the load cell.

A product, including digestate, that has been pasteurized through thermal hydrolysis, thermal alkaline hydrolysis, or thermal carbonization is cured to enhance its marketability. Variations of this disclosure include embodiments where pasteurized material is inoculated to further enhance marketability where the inoculation is performed by injecting a fungicide, other means of inoculation by injecting beneficial microorganisms to produce characteristics in digestate that are anti-fungal or produce suitable enzyme cofactors or nutrients to stabilize digestate, injections of vitamins to enhance the ability of plants grown using select digestate to thrive in adverse conditions, injection of chemicals to enhance the ability of digestate to retain heat and prevent freezing during wintry conditions, or any combination thereof. Other embodiments include using recycled waste heat generated from wastewater treatment or another process or solar energy for accelerating the drying process which occurs before, during or after curing.

The present invention is a composting bioreactor system that continually receives biodegradable solid wastes, waste waters and exhaust gases, automatically recycles the biodegradable wastes into nutrients and heat energy, and automatically supplies the nutrients and heat into an integrated hydroponic or aquaponic system. This invention together with integrated food growing system may be installed onsite such as balconies, backyards and premises of restaurants and food factories etc. therefore may lead to zero mileage targets both for recycling wastes and for supplying foods. This invention integrates composting process and aquaponic technology together and may establish a closed-loop recirculation of both water and gases therefore upgrades aquaponics into compoponics. A compoponic system has both soil and soilless growing beds and mimics nature recirculating nutrients, carbon and energy among human being, animals, microorganisms and plants by way of photosynthesis, slow burning by cellular respiration and burning by combustion.