A chemical reaction heat source for use in heaters for downhole applications is provided. The heat source has a solid fuel composition that comprises thermite and a binding agent. The binding agent serves to maintain the solid form of the solid fuel composition during burning and ensure a predetermined uniform heating pattern can be provided for longer. The solid fuel composition can be provided in the form of blocks. The solid fuel composition can also be provided in the form of a plurality of fragments that, during burning, behave more like powdered thermite and can flow.

A chemical reaction heat source for use in heaters for downhole applications is provided. The heat source has a solid fuel composition that comprises thermite and a binding agent. The binding agent serves to maintain the solid form of the solid fuel composition during burning and ensure a predetermined uniform heating pattern can be provided for longer. The solid fuel composition can be provided in the form of blocks. The solid fuel composition can also be provided in the form of a plurality of fragments that, during burning, behave more like powdered thermite and can flow.

A reactive composite foil, including metallic fuel particles, oxidizer particles, and a diluent, which, when ignited, produces a self-propagating thermite reaction to produce a molten metal.

A reactive composite foil, including metallic fuel particles, oxidizer particles, and a diluent, which, when ignited, produces a self-propagating thermite reaction to produce a molten metal.

A chemical reaction heat source for use in heaters for downhole applications is provided. The heat source has a solid fuel composition that comprises thermite and a binding agent. The binding agent serving to maintain the solid form of the solid fuel composition during burning and ensure a predetermined uniform heating pattern can be provided for longer. The solid fuel composition can be provided in the form of blocks. The solid fuel composition can also be provided in the form of a plurality of fragments that, during burning, behave more like powdered thermite and have the ability to flow.

A chemical reaction heat source for use in heaters for downhole applications is provided. The heat source has a solid fuel composition that comprises thermite and a binding agent. The binding agent serving to maintain the solid form of the solid fuel composition during burning and ensure a predetermined uniform heating pattern can be provided for longer. The solid fuel composition can be provided in the form of blocks. The solid fuel composition can also be provided in the form of a plurality of fragments that, during burning, behave more like powdered thermite and have the ability to flow.

A chain-reactive, heat-generating microcapsule comprises a first compartment including a first component and a second compartment including a second component. An isolating structure separates the first and second compartments. The isolating structure may rupture when heated above a normal ambient temperature and/or in response to a compressive force. The first component reacts with the second component to produce heat. The microcapsule may further incorporate a blowing agent that responds to heating. In some embodiments, a core within the first compartment comprises a blowing agent material that responds to the heat produced when the first and second components react. The microcapsules can be incorporated into a material comprising a heat-curable resin precursor such that heat generated by the microcapsules can be used to cure the resin precursor.

A method comprising bonding a first substrate to a second substrate. The first substrate includes a layer of one or more pairs of reactive material. The method comprising triggering a reaction between the one or more pairs of reactive material and fragmenting the second substrate.

Energetic compositions and methods of forming components from the compositions are provided. In one embodiment, a composition includes aluminum, molybdenum trioxide, potassium perchlorate, and a binder. In one embodiment, the binder may include a silicone material. The materials may be mixed with a solvent, such as xylene, de-aired, shaped and cured to provide a self-supporting structure. In one embodiment, one or more reinforcement members may be added to provide additional strength to the structure. For example, a weave or mat of carbon fiber material may be added to the mixture prior to curing. In one embodiment, blade casting techniques may be used to form a structure. In another embodiment, a structure may be formed using 3-dimensional printing techniques.

Additive Manufacturing (AM) is used to make aids that target the training of K-9s to detect explosives. The process uses mixtures of explosives and matrices commonly used in AM. The explosives are formulated into a mixture with the matrix and printed using AM techniques and equipment. The explosive concentrations are kept less than 10% by wt. of the mixture to conform to requirements of shipping and handling.