The present invention relates to a method and device for emulsifying emulsion explosive: an oil phase and a part of a water phase having undergone split-flow enter a first stage coarse emulsion mixer; after mixing, the mixture together with a part of the water phase having undergone second stage split-flow enters a second stage coarse emulsion mixer; the obtained mixture together with a part of the water phase having undergone third stage split-flow enters a third stage coarse emulsion mixer for mixing; forming a coarse emulsion matrix after multiple stages of mixing, and finally completing emulsification after mixing in a multi-stage fine emulsion mixer. The method and device mix the water phase with the oil phase multiple times according to a desired ratio, thus greatly reducing the stored explosive, with no mechanical stirring or shearing, with no heat accumulation, and with low pressure, without requiring matrix pumping, thus enhancing safety.

The present invention provides an explosive composition comprising from about 2 to about 25 w/w hydrogen peroxide, from greater than 0 and up to about 90% w/w of one or more of other oxidisers. The present invention also provides a method of 5 preparing an explosive composition and use of the explosive composition of the invention to break and move ground, such as in mining operations.

An explosive emulsion composition of the water-in-oil type, comprising: between 80 wt. % and 95 wt. % of an oxidizer phase in view of the total weight of the emulsion composition, comprising at least 40 wt. % of ammonium nitrate (AN), and at least 5 wt. % of a secondary nitrate salt, in view of the total weight of the oxidizer phase composition, and between 5 wt. % and 20 wt. % of an organic phase in view of the total weight of the emulsion composition, the organic phase comprising: between 12 wt. % and 50 wt. % of one or more emulsifiers, between 50 wt. % and 88 wt. % of a fuel composition, in view of the total weight of the organic phase composition,
characterized in that the fuel composition comprises between 20 wt. % and 100 wt. % of a hydrotreated vegetable oil (HVO), in view of the total weight of the fuel composition.

Explosive compositions for use in high temperature, reactive ground, or both, are disclosed. The explosive compositions can include an emulsion with a continuous organic fuel phase and a discontinuous oxidizer phase. The oxidizer phase can include one or more Group I or Group II nitrates.

Provided is an emulsion explosive composition having voids/bubbles formed from one or more noble gases dispersed therein. Also provided is a method of manufacturing an emulsion explosive composition that includes mechanically and/or pneumatically infusing an emulsion explosive composition with a noble gas so as to create voids/bubbles formed from one or more noble gases. The noble gases can be contained within closed-cell micro-spheres that are dispersed throughout the emulsion explosive composition.

An explosive emulsion composition of the water-in-oil type, comprising between 80 wt. % and 95 wt. % of an oxidizer phase composition comprising at least 40 wt. % of ammonium nitrate (AN), and at least 15 wt. % of calcium nitrate (CN), and optionally one or more other secondary nitrate salts, between 5 wt. % and 20 wt. % of an organic phase comprising between 12 wt. % and 50 wt. % of one or more emulsifiers, between 50 wt. % and 88 wt. % of a fuel composition, in view of the total weight of the organic phase composition,
characterized in that the fuel composition comprises between 20 wt. % and 100 wt. % of a straight vegetable oil (SVO), and
wherein the explosive emulsion composition is stable and has a viscosity between 25,000 cP and 125,000 cP, as measured with a Brookfield viscometer with spindle size 7 at a frequency of 20 rpm at 30? C.

Systems for delivering explosives including homogenizing agents and methods of delivering explosives including homogenizing agents are provided. Methods of mixing homogenizing agents with emulsion matrices are also provided. The methods can include supplying an emulsion matrix, mixing a homogenizing agent with the emulsion matrix into a mixed product, and homogenizing the mixed product into a homogenized product. The homogenized product can be sensitized and/or conveyed to a blasthole.

Systems for delivering explosives including homogenizing agents and methods of delivering explosives including homogenizing agents are provided. Methods of mixing homogenizing agents with emulsion matrices are also provided. The methods can include supplying an emulsion matrix, mixing a homogenizing agent with the emulsion matrix into a mixed product, and homogenizing the mixed product into a homogenized product. The homogenized product can be sensitized and/or conveyed to a blasthole.

Emulsion explosives with gas bubbles that are resistant to in-borehole migration or coalescence are disclosed herein. Such emulsions can be sensitized by mechanically-introducing gas bubbles into the emulsion. Resistance to gas bubble migration and coalescence can be achieved by homogenization, without the need for bubble stabilization agents.

Explosive compositions for use in high temperature, reactive ground, or both, are disclosed. The explosive compositions can include an emulsion with a continuous organic fuel phase and a discontinuous oxidizer phase. The oxidizer phase can include one or more Group I or Group II nitrates.